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15

 -

IS 3501 - 4501- 5501

ma

s

e

GENERATORS

GB

Code E - 85

This code indicates that the unit has

stopped because the voltage has dropped to below 70%
of the nominal value for longer than 15 seconds.

Code E - 87

This code indicates that the unit has

stopped because the generator voltage has not reached
80% of the nominal value 30 seconds after starting. This
could be caused by insufficient motor RPM or a broken
alternator.

batt

This code indicates that the battery

is low. When this code appears, the generator is not
stopped.

When a circuit breaker has tripped with a consequent
generator stop, the panel must be reset by pressing the
“OFF” button in order to restart the unit.

If the unit is started and the alternator does not produce
voltage, or the control panel does not read voltage, the
latter switches off completely after one minute, stopping
the unit.

8 PROTECTION FUSE ( fig. 4 )

1) 

RELAY CIRCUIT FUSE

2)

 BATTERY CHARGER FUSE

9 DIMENSIONS AND WEIGHT( fig. 7 )

     IS 3501

      IS 4501-5501

L) 

Lengh

mm.665 (26.18")

mm.733 (28.8")

W) 

Width

mm.423 (16.65")

mm.485 (19")

H) 

Height

mm.540 (21.26")

mm.578 (22.7")

    

Weight

Kg     78 (173lb)

kg   110 (244.4 lb)

10 DESCRIPTION WIRING DIAGRAM (fig. 8 )

1

ROTOR

2

STATOR

3

DIODE 3A

4

VARISTOR

5

PRINTED  CIRCUIT  RELAY

6

POWER  TERMINAL  BOARD

7

RELAY  CIRCUIT  TERMINAL  BOARD

8

CONTROL PANEL TERMINAL BOARD

9

FUSE  1A

10

CAPACITOR

11

BATTERY  CHARGER  REGULATOR

12

FUSE 20A

13

STARTER

14

BATTERY

15

FUEL   PUMP

16

FUEL  SOLENOID

17

OIL  PRESSURE  SWITCH

18

OVERHEAD  ENGINE  THERMOSTAT

19

WATER  TERMOSTAT

20

ALTERNATOR  THERMOSTAT

11 TROUBLE MAINTENANCE

12 TROUBLE SHOOTING

INFORMATION

       WARNING

COMPLAINT

PROBABLE REASON

Defective starting buttons

l

Defective fuel solenoid

l

l

Defective battery                Battery 
cable section

l

Defective starting motor

l

Piping fuel filter choked

l

l

12V circuit fuse

l

Avv./Ev.relay

l

Too much oil in crankcase

l

l

Safety device intervention

l

l

Overload

l

Defective governor linkage

l

Worm valve guides

l

Blocked valves

l

Worm cylinder and position rings

l

Defective injector 

l

l

Defective injector pump

l

l

l

l

Defective feeding pump

l

l

BLACK SMOCKE

START AND 

STOP

UNSTABLE 

RUNNING

DOES NOT 

START

WHITE SMOCKE

Summary of Contents for IS 4501

Page 1: ...ANUTENZIONE USAGE AND MAINTANCE MANUAL MANUEL D INSTRUCTIONS ET D ENTRETIEN GEBRAUCHSANWEISUNGUNDWARTUNGSVORSCHRIFTEN MANUAL USO Y MANTENIMENTO INSTALLATIEHANDLEIDING Rev 0 Cod 41454 IS 3501 IS 4501 IS 5501 GENERATORS ...

Page 2: ...is Codice Code Descrizione Model Matricola Serial N E conforme alle disposizioni delle Direttive di seguito elencate CEE 89 392 come emendata delle Direttive CEE 91 368 e CEE 93 44 CEE 89 336 come emendata delle Direttive CEE 92 31 CEE 73 23 modificata da CEE 93 68 Corresponds to the requirements of the following EEC Directives 89 392 EEC as amended by the Directive 91 368 EEC and 93 44 EEC 89 336...

Page 3: ... 3 IS 3501 4501 5501 mase GENERATORS 1 3 TAB A S A E Service Grade 30 20 10 0 10 20 30 40 Ambient temperature o C 40 20W 20W40 20 30 5W 5W30 10W 10W30 A APERTO OPEN OUVERT GEÖFNET ABIERO OPEN 2 1 ...

Page 4: ...IS 3501 4501 5501 4 mase GENERATORS 4 6 5 7 1 2 1 2 3 1 ...

Page 5: ... 5 IS 3501 4501 5501 mase GENERATORS 8 SCHEMAELETTRICO WIRINGDIAGRAM SCHEMAELECTRIQUE SCHALTPLAN ESQUEMAELE CTRICO ...

Page 6: ...ag 16 A statement advising of the need to take care lest there be serious consequences resulting in death of personnel or in hazard to health A situation that could occur during the lifetime of a product system or plant that has the potential for human injury damage to property damage to the environment or economic loss A statement advising of the need to take care lest serious consequences result...

Page 7: ... connections in bad conditions The water cock is open as per ref 2 fig 2 Ifanon returnvalveisused thecoolingcircuitfromthe valve up to the pump has been manually filled ref 1 fig 2 3GENERATORUSE Before starting the generator make sure all preliminary checks as per item 1 have been properly carried out Starting To start the engine push the button ON fig 3 ref 4 allthepilotandwarninglampswillglowfor...

Page 8: ...e unit has stopped because the alternator has reached too high temperatures In case of the two fuses ref 1 2 Fig 4 got burnt a protectio inserts and does not allows the generator to start 5MAINTENANCE Anyservicingistobecarriedoutwiththeenginestopped after it has cooled enough and only by skilled and licensed staff Engine maintenance The engine has to be serviced at regular intervals as shown in th...

Page 9: ...S 4501 5501 L Lengh mm 665 26 18 mm 733 28 8 W Width mm 423 16 65 mm 485 19 H Height mm 540 21 26 mm 578 22 7 Weight Kg 78 173lb kg 110 244 4 lb 10 DESCRIPTION WIRING DIAGRAM fig 8 1 ROTOR 2 STATOR 3 DIODE3A 4 VARISTOR 5 PRINTED CIRCUIT RELAY 6 POWER TERMINAL BOARD 7 RELAY CIRCUIT TERMINAL BOARD 8 CONTROLPANELTERMINALBOARD 9 FUSE 1A 10 CAPACITOR 11 BATTERY CHARGER REGULATOR 12 FUSE 20A 13 STARTER ...

Page 10: ...tem Oil capacity Maxinclination ALTERNATOR Continuousoutput Powerfactor Insulation class Frequecy Hz Fuel Synchronous self excited single phase 2 poles brushless YANMAR YANMAR L70AE L100AE 296cc 406cc 78 X 62 3000 3600 86 X 70 3000 3600 220 230 DIESEL ELECTRIC 1 1 lt 20 5 5 6 1 6 0 6 7 220 230 DIESEL ELECTRIC 1 65 lt 20 7 7 8 8 9 10 1 F 1 F 60 IS 3501 IS4501 5501 ENGINE 60 2700W 4800W 2900W 4000W ...

Page 11: ...tat 11 10813 1 Raccordo Fitting 12 10166 2 Vite Screw 13 50257 1 Puleggia pompa 50 Hz Pulley 50260 1 Puleggia pompa 60 Hz Pulley 14 70196 1 Cinghia 50 Hz Belt 71010 1 Cinghia 60 Hz Belt 15 70808 1 Cuffia in gomma Rubber cover 16 10814 1 Gomito ottone Fitting 17 10614 2 Portagomma Nipple 18 10825 4 Fascetta 16x25 Clamp 19 61912 1 Supporto pompa Pump bracket 20 61163 1 Piastrina supporto pompa Plate...

Page 12: ...6015 1 Statore 120 240V 60Hz Stator 120 240V 60Hz 54 10878 1 Tirante centrale Central tie rod 55 80101 1 Cuscinetto Bearing 56 10464 1 Rond Guida D24 10 8 H5 Zn Washer 57 70710 1 Boccola Viton Viton Bushing 58 03768 1 Coperchio lato cuscinetto Cover on bearing side 59 70647 1 Passacavo Cable guide 60 08780 1 Protezione alternatore Protection 61 80542 1 Regolatore carica batt Batt charger regulator...

Page 13: ... 39 IS 3501 4501 5501 mase GENERATORS 58 IS 3501 ...

Page 14: ... Strap 28 08897 1 Staffa fissaggio paratia motore Bracket 29 71001 1 Spugna paratia Soundproof material 30 71068 1 Paratia Bulkhead 31 70229 33 cm Guarnizione adesiva 10x3 Adhesive gasket 10x3 32 09135 2 Staffa battuta cofani Bracket 33 71067 2 Chiusura inferiore cassa nuda Bottom panel 34 10814 1 Gomito Union 35 10614 1 Portagomma Nipple 36 08609 1 Supporto scambiatore Heat exchanger support 37 0...

Page 15: ... 11 10813 1 Raccordo Fitting 12 10166 2 Vite Screw 13 50257 1 Puleggia pompa 50 Hz Pulley 50260 1 Puleggia pompa 60 Hz Pulley 14 71008 1 Cinghia 50 Hz Belt 71010 1 Cinghia 60 Hz Belt 70517 42 cm Guarnizione Gasket 16 10814 1 Gomito ottone Fitting 17 10614 2 Portagomma Nipple 18 10825 4 Fascetta 16x25 Clamp 19 62058 1 Supporto pompa Pump bracket 20 01584 0 1 Piastrina supporto pompa Plate 21 07166 ...

Page 16: ...atore 120 240V 50Hz Stator 120 240V 60Hz 54 10803 1 Tirante centrale FM 5600 Central tie rod FM 5600 55 80101 1 Cuscinetto Bearing 56 10464 1 Rond Guida D24 10 8 H5 Zn Washer 57 70710 1 Boccola viton D 40 5 Bushing 58 03768 1 Coperchio lato cuscinetto Cover on bearing side 59 70647 1 Passacavo Cable guide 60 08780 4 Protezione alternatore Protection 61 80542 4 Regolatore carica batt Batt charger r...

Page 17: ... 43 IS 3501 4501 5501 mase GENERATORS IS 4501 5501 58 ...

Page 18: ...ap 28 08908 1 Staffa fissaggio paratia motore Bracket 29 71000 1 Spugna paratia Soundproof material 30 92846 1 Paratia Bulkhead 31 70229 40 cm Guarnizione adesiva 10x3 Adhesive gasket 10x3 32 09134 2 Staffa battuta cofani Bracket 33 71072 2 Chiusura inferiore cassa nuda Bottom panel 34 10814 1 Gomito Union 35 10614 1 Portagomma Nipple 36 08603 1 Supporto scambiatore Heat exchanger support 37 08763...

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Page 22: ...Mase Generators S p a Via Tortona 345 47023 Cesena FC ITALY Tel 39 0547 35 43 11 Fax 39 0547 31 75 55 www masegenerators com e mail mase masegenerators com ...

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