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Martin

®

Electric Vibrators

Operator’s Manual

M3910

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Summary of Contents for M3910

Page 1: ...Martin Electric Vibrators Operator s Manual M3910...

Page 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Page 3: ...que 8 Connecting power to vibrator 8 Installing overload short circuit and ground fault protection 13 After Installing Vibrator 14 Checking shaft rotation 14 Adjusting eccentric weights for 00 10 fram...

Page 4: ...talling Wire Connector 12 9 Adjusting Eccentric Weights 15 10 Adjusting Eccentric Weights 18 11 Example of Adjustable Weights Set at 50 18 12 Setting Sets of Eccentric Weights to Mirror Images 19 List...

Page 5: ...enced in this manual The National Electrical Code NEC National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 American National Standards Institute ANSI z244 1 1982...

Page 6: ...rs Storage Store vibrator in an ambient temperature not less than 41 F 5 C with a relative humidity not more than 60 If the vibrator has been stored for 2 or more years remove bearings wash them and r...

Page 7: ...systems to mounting structure 4 Before installing vibrator turn off and lockout tagout blockout testout all energy sources to conveyor loading systems to mounting structure according to ANSI standard...

Page 8: ...ith vibrator mounted and wired Welding may cause damage to motor windings and bearings IMPORTANT The object of rotary vibration on bins hoppers and chutes is to transmit vibration through the wall int...

Page 9: ...with vibrator mounted and wired Welding may cause damage to motor windings and bearings Use only new Grade 5 bolts and lock nuts to install vibrator Old fasteners can break and cause damage to vibrat...

Page 10: ...bolt torque 1 3 2 4 3 1 5 6 2 4 Vibrator Type Frame Size English Metric Bolt Size Gr 5 Dry Torque ft lb Bolt Size Dry Torque MM 00 5 16 in 18NC 15 M8 23 Nm MM 10 3 8 in 16NC 26 M10 42 Nm MM 20 1 2 in...

Page 11: ...ll B above vibrator b Loop 1 4 in 6 mm wire cable C through vibrator lifting eye D and D ring on structure wall c If using a Martin W beam Mount also loop cable through D ring on W beam E as shown Tak...

Page 12: ...Table III If wire is not proper diameter cord grip will not tighten properly and vibrator could be damaged by moisture or material getting inside wiring compartment If cord is damaged it could short...

Page 13: ...wer cable to prevent moisture from running down cable into vibrator 3 Wire vibrator according to appropriate wiring diagram inside terminal box or see Figure 6 or 7 Use closed loop wire connectors onl...

Page 14: ...M3910 04 19 10 Martin Electric Vibrators Figure 6 Single Phase Wiring Diagrams Diagram for MM00U02 WIRE COLOR CHART FOR MM20 Color Number Blue 1 White 2 Orange 3 Yellow 4 Black 5 White with tag marke...

Page 15: ...U BLU LOW VOLTAGE HIGH VOLTAGE Label P N CG 100326 Leads 11 and 12 are not used Wire nut each lead separately If thermostats open motor will stall Open line switch and allow motor to cool until thermo...

Page 16: ...und wire or other if specified in the NEC Failure to properly ground vibrator can cause severe injury or death 5 Connect power supply ground wire or other if specified in the NEC to ground vibrator te...

Page 17: ...electrician install overload short circuit and ground fault protection 3 If overload trips during operation fix problem before resetting CAUTION For equipment using two vibrators the two motors must b...

Page 18: ...Start vibrator for one second then stop 3 Observe direction of motor rotation If motor is not rotating in correct direction lockout tagout blockout testout energy source and reverse rotation To rever...

Page 19: ...IV Eccentric Weight Settings Model MM00C02 MM00U02 Lbs of Force 60 Hz Qty of Weights in Up Position Qty of Weights in Down Position 33 5 6 99 4 7 166 3 8 232 2 9 298 1 10 380 0 11 Factory Setting A B...

Page 20: ...on Qty of Weights in Down Position Lbs of Force 60 Hz Qty of Weights in Up Position Qty of Weights in Down Position 149 5 8 68 6 8 248 4 9 135 5 9 348 3 10 203 4 10 448 2 11 270 3 11 547 1 12 338 2 12...

Page 21: ...ment disks are percentages of the total force pounds listed on the nameplate For example if the nameplate shows 8340 lb setting the weights to 50 would produce 4170 pounds of force IMPORTANT For the m...

Page 22: ...er number When set tighten socket head cap screw according to Table II 5 Check o rings for damage Replace if damaged CAUTION Do not operate vibrator with weight covers removed Dust accumulating around...

Page 23: ...e loud noise during operation when mounted on structure See OSHA 1910 95 for guidelines If required wear ear protection to avoid impairment or loss of hearing 3 Check decibel level of vibrator noise d...

Page 24: ...ameplate Damage to vibrator can result Do not operate vibrator motor at frequency higher than specified on nameplate Throughout frequency range verify that each line current does not exceed current ra...

Page 25: ...shown in step 2 Failure to do so could run bearings dry and destroy unit 2 If motor housing temperatures exceed 194 F 90 C cut lubrication time and amount in half for every 18 F 10 C increment that m...

Page 26: ...EP 130 M Series 1200 RPM MM12 1630 35 2000 Staburags NBU 8EP 7 MM12 1990 40 2000 Staburags NBU 8EP 9 MM12 2530 50 2000 Staburags NBU 8EP 16 MM12 3100 50 2000 Staburags NBU 8EP 16 MM12 11700 90 2000 St...

Page 27: ...NING Before inspecting vibrator turn off and lockout tagout blockout testout energy source to vibrator 1 Turn off and lockout tagout blockout testout energy source to vibrator according to ANSI standa...

Page 28: ...9 11700 MX91X08 MM12 2300 MX36X06 MM18 3190 MX40X04 MM12 3100 MX51X06 MM12 11700 MX90X06 MM18 2150 MX35X04 MM18 3870 MX50X04 MM12 14400 MX91X06 MM36 2510 MX35X02 MM18 4500 MX51X04 MM18 14500 MX90X04 M...

Page 29: ...Electric Vibrators P N 32401 XX Kit includes W beam Mount mounting hardware and Martin BBAC Cable Kit Miscellaneous Martin BBAC Cable Kit P N 32271 Kit includes D ring cable cable clamps and clamp har...

Page 30: ......

Page 31: ...Martin Engineering M3910 04 19 A 1 Martin Electric Vibrators Appendix Martin Electric Vibrator Dimensions Appendix...

Page 32: ...7 4 5 02 128 7 87 200 51 2 16 42 417 10 22 260 9 84 250 5 51 140 7 48 190 2 01 51 669 17 4 5 02 128 7 87 200 4 6 19 57 497 10 22 260 9 84 250 5 51 140 7 48 190 2 01 51 669 17 4 5 02 128 7 87 200 52 2...

Page 33: ...203 2 01 51 669 17 4 5 02 128 7 87 200 Frame Size Pole A B C D E F Foot Holes H I G No 35 2 14 37 365 8 74 222 9 84 250 3 937 100 7 874 200 4 961 126 669 17 4 3 54 90 6 30 160 Frame Size Pole A B C D...

Page 34: ...2 417 10 22 260 9 84 250 5 51 140 6 69 170 2 01 51 669 17 4 5 02 128 7 87 200 Frame Size Pole A B C D E F Foot Holes H I G No 90 4 27 28 693 15 24 387 15 91 404 8 66 220 13 78 350 1 09 28 1 50 38 4 7...

Page 35: ...overload protection and mounting instructions are followed according to the owner operator manual NOT COVERED BY WARRANTY 1 Consequential damages unless otherwise specified i e production down time co...

Page 36: ......

Page 37: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Page 38: ...ical Resource for Total Dust and Material Control is a 576 page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivi...

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