Martin Yale Intimus SP100 Operating Instructions Manual Download Page 5

Multiple Sheet Feeding:

1. Set feed system per Section 5.1.
2. If stock is glossy the feed wheels of the machine may have grip issues.  This is a common issue with friction

- fed units.  If one side is not glossy, run through with glossy side facing up.

Inaccurate Registration:

1. Set registration on unit per Section 5.0.
2. Double-check the layout to make sure that the register marks are being utilized in the proper manner.
3. Verify that locking knobs in the paper guides are tight.  NOTE:  DO NOT OVERTIGHTEN LOCKING KNOBS.
4. Check o-rings on the unit for signs of wear and tear.  Clean paper dust off component.
5. Check the upper extreme left O-ring and the extreme lower right O-ring.  Verify that the document is going

under these on both sides.  Readjust as necessary.  If the document does not go under these on both sides
it will cause the document to skew to one side.

Stacking Issues:

If business cards do not properly fall into slots:
1. Slide the collection tray as the machine runs to fine - tune positioning.
2. Make sure collection trays are not obstructed.  They should hang freely from the exit side of the unit.

Scoring / Perforating Issues:

Scoring roller cutting stock:

The solution to this is to humidify your stock.  Typically only very dry material will do this.

Poor perforation or score:
1. Check the nearness of the guide roller to the score or perforation wheel.  If possible, position for better func-

tion to the extreme edges of the stock.

2. Verify that the set screws in the accessories have been tightened (scoring roller does not use a setscrew).

Skewing:

1.   Most often occurs during the second cut (2" width) on business cards slitters (does not apply to the SP100).  Check

that paper guides are properly adjusted to give minimal side clearance on material and still allow stock to slide freely.

2.   In the event the machine is properly set and a slight skewing may still occur, loosen the setscrew (A) in both

of the collars with O-rings and slide collars inward (B)
until slight resistance is felt.  Do not push collar into slit-
ter blade (C), as this will affect slitting quality.  Retighten
setscrews (A) after relocation and before operation.  See
diagram at right.
Moving O-ring collars usually requires some amount of
trial and error.  It should only be attempted after all the
above recommendations have been exhausted.

Proper maintenance of your unit will prevent most situations that cause damage.  Follow the steps below to
maintain the unit.
1. Once every 60 days, clean all paper dust from the unit.
2. Once every 90 days, check the Phillips head screws in each sheet retarder and make sure they are tight.
3. Periodically, check the power cord of the machine for frays and pinches.  Replace cord should any damage be found.
4. As needed, clean feed wheels on the unit with mild cleaner and a Scotch-Brite pad.
5. Periodically clean the O-rings on the cutter shafts with a damp, soft cloth.
6. In the event of blade removal during the life of the machine, a diagram of blade placement has been includ-

ed for reassembly purposes.  See Figure next page.  

CAUTION:  Blade spacing and tension is extremely

critical to the operation of any business card slitter.  Only a qualified service technician should
attempt blade removal/replacement.

7.0 Troubleshooting

7.1 Maintenance

5

Summary of Contents for Intimus SP100

Page 1: ... Contents SP100 BCS400 Series SP100 Unit BCS400 Series Unit Catch Tray W ODT0021 Receiver Tray W ODT0024 Paper Support W ODT1124 Receiver Base Form W ODT0023 3 32 T Handle Allen M S012012 Paper Support W ODT1124 Operating Instructions T Handle 3 32 Allen M S012012 8 5 Top Plate W ODT0100 10 Up Catch Tray W ODT0021 11 0 Top Plate W ODT0200 12 Up Catch Tray W ODT0020 Operating Instructions 8 5 Top P...

Page 2: ...h breaker in to reset 3c Call the technical support division at Martin Yale Industries Inc at 260 563 0641 Depending on the model install the paper support and collection bins onto the machine A paper support is uti lized on the in feed of any bin where the sheets overhang the edge of the feed shelf The paper support is installed by inserting the tabs into the slots on the front of the feed shelve...

Page 3: ... The guides should not pinch the stock Inaccurate feeding could result if too tight Figure 9 5 Feed single sheets to test for accuracy Readjust paper guides as necessary NOTE You may want to use unprinted stock for initial start up to remove residual oil from cutting blades Verifying a square cut To verify that the finished product is square take a stack of business cards and divide in half Flip o...

Page 4: ...port at Martin Yale Industries Inc at 260 563 0641 Obtaining Service Should your machine need to be professionally serviced Martin Yale Industries Inc can refer you to the nearest Factory Authorized Technician Contact us at the phone number given above Factory standard accessories include scoring wheels and perforator wheels Each component uses its own cut ting hub as an assembly The components ca...

Page 5: ...does not use a setscrew Skewing 1 Most often occurs during the second cut 2 width on business cards slitters does not apply to the SP100 Check that paper guides are properly adjusted to give minimal side clearance on material and still allow stock to slide freely 2 In the event the machine is properly set and a slight skewing may still occur loosen the setscrew A in both of the collars with O ring...

Page 6: ... 26 M S021073 Motor 27 W ODT0007 Rear Cover 29 W ODT0009 Rear Cover 30 W ODT0024 Receiver Tray Item Part No Description 31 W ODT0023 Receiver Base Form 32 W ODT0021 10 Up Catch Tray 33 W ODT0020 12 Up Catch Tray 34 W ODT0001 Housing Assembly 37 W ODT0004 Housing Assembly 38 W ODT0017 Slitter Shaft 39 M S014029 3 8 Clip Bearing 40 W ODT0115 Tension Collar 41 M ODT1105 Blade 42 M S031091 Blade Sprin...

Page 7: ...BCS 410 412 SP100 Wiring Diagram 7 ...

Page 8: ...251 Wedcor Avenue z Wabash Indiana 46992 Phone 260 563 0641 z Fax 260 563 4575 Email info martinyale com z Website www martinyale com R 1 11 07 M S027122 ...

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