background image

 

 

6

Figure #23

 

Figure #20 

Person fanning paper to stagger stack

Insert multiple page 

sets into this slot

 

Figure #22 

3.0 Operation 
   

3.1  Automatic Feed Operation 

Make sure machine is powered Off.  Set up the folder as 
described in section 2 of these instructions.  Fan the stack of 
paper 

(see figure #20)

.  Place the fanned paper onto the feed 

table 

(see figure #21) 

with the top sheet positioned where the 

feed roller and retarder meet.  

Note:  Top paper of stack 

goes into rollers first.  

 Place only a few sheets on the folder 

and turn it on 
continuous run as 
denoted by ‘I’ on the 
OFF/ON switch. 

 

Inspect the folded 
sheets for accuracy and stacking.  Make any necessary 
corrections as described in sections 2.3 and 2.4.  Run only a few 
sheets at a time until all necessary adjustments have been made.  
A full stack of paper may now be placed on the folder and run.  
For proper feeding, the stack must be squared in between the 
paper guides, and the paper should be fanned so that the top sheet 
is closest to the black feed wheel.  Each sheet underneath is 
staggered backwards. 

Note:

  

When squaring the paper guides 

do not allow guides to pinch stock.

                 

3.2  Multiple Page Set Operation 

Your unit is capable of folding up to three pieces of 105gsm bond stock at a time.  This requires that the 
sets be fed one at a time through the top of the bonnet assembly.  Set up the folder as described in Section 
2.1, 2.3, and 2.5 of these instructions.  Drop the paper in the slot located in the Upper Guide Assembly.  
Hold the paper so that it rests squarely on the rollers 
located underneath

 (See figure #22)

.   Initiate 

folding by depressing the ‘(I)’ portion of 
ON/OFF/MOMENTARY switch and hold down 
until the folding cycle is complete.  The user may find that removing 
the feed table during long runs of multiple page set operation helps 
prevent unnecessary feed tire wear.  

Note:  Do not attempt to fold 

paper through the Upper Guide Assembly with the machine 
already running, or poor folds will result.  To obtain straight 
folds, the front edge of the paper must be in the nip (pinch point) 
of the fold rollers before the machine starts running.   
 

4.0 Maintenance 

 

4.1 Folding Rollers 

During normal operation, the fold rollers will become coated with 
ink, toner, paper dust, and other contaminants.  Contaminated fold 
rollers can cause a variety of folding problems including poor 
feeding and wrinkled paper.  Periodic cleaning of the fold rollers 
will be necessary to maintain peak folding performance 
(approximately every 5,000-10,000 sheets).  Use the following steps 
to clean folding rollers: 
•  Make sure that the power to the machine has been disconnected. 
•  Remove the Upper Guide Assembly by pushing it sideways into 
the right side frame until the left end is clear of the machine, and then lift the left end straight up and out 

(See figure #23)

.  Liberally spray 

Martin Yale Rubber Roller Cleaner and Rejuvenator

 onto a clean, dry 

cloth.  A mild soap solution on a damp cloth may also be used. 

Figure #21 

Fanned Paper in Feed Tray

 

Summary of Contents for 1501

Page 1: ... Protected Introduction Thank you for selecting the Martin Yale Model 1501 Autofolder We recommend that you familiarize yourself with the 1501 Autofolder by carefully reading these instructions Thorough understanding of the information contained within this instruction manual will help to eliminate most operator associated errors and ensure years of trouble free performance WARNING Never connect p...

Page 2: ...al back in the shipping box and store the box for any future shipment of the 1501 Inspect the 1501 and all accessories for shipping damage If any damage is found contact the carrier immediately Note Never handle the feed table by the paper guides 2 2 Feed table assembly The feed table can be installed in the 1501 by following three simple steps First Locate the Feed Table support pins and support ...

Page 3: ...er fold To adjust the paper guides loosen the four thumbscrews see figures 8 and 9 under the feed table and slide them outward Center a single sheet of paper under the feed wheel Slide the paper guides in so they are 1mm away from the sides of the paper and tighten the thumbscrews into place The paper should be between the guides with a small amount of clearance to feed freely If necessary adjust ...

Page 4: ...so that the double fold grommet is aligned with the mounting post see figure 14 Fold table may then be pushed onto its mounting post The paper stops on both fold tables must now be adjusted for the appropriate fold Match icon color on both sets of labels to choose one of three common paper sizes see figures 15 and 16 NOTE LTR 8 X 11 Yellow LGL 8 X 14 Pink A4 European Blue Loosen the paper stop adj...

Page 5: ...than the other adjust the paper stop with a slight tilt to compensate 2 5 Exit tray set up Place the first exit tray behind the folder with the long end up and the short lip pointed toward the folder see figure 18 The first exit tray should be centered and touching the folder Place the second exit tray directly behind and on top of the first The distance between the exit trays will vary with diffe...

Page 6: ...nd 2 5 of these instructions Drop the paper in the slot located in the Upper Guide Assembly Hold the paper so that it rests squarely on the rollers located underneath See figure 22 Initiate folding by depressing the I portion of ON OFF MOMENTARY switch and hold down until the folding cycle is complete The user may find that removing the feed table during long runs of multiple page set operation he...

Page 7: ... bushing 2 per shaft CAUTION Do not allow oil to come in contact with the folding rollers If oil is spilled on the folding rollers remove immediately with Martin Yale Rubber Roller Cleaner and Rejuvenator 5 0 Troubleshooting 5 1 Machine will not run 5 1 1 Circuit Breaker has tripped If the machine has jammed while folding turn it off for about 10 minutes to allow thermal breaker to cool and reset ...

Page 8: ...nate excessive side play between guides and paper edges per section 2 3 of these instructions 5 3 2 Paper guides not aligned properly Align paper guides per section 2 3 of these instructions Be sure paper stack is square and centered in the feed tray 5 3 3 Paper stops not aligned properly Align paper stops per section 2 4 of this manual To rule out crooked feeding test with single sheet of paper i...

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