Marley Geareducer 3600 User Manual Download Page 12

12

field repair

Figure 11  

Gear Match Numbers and Setting Data

MATCHED NUMBER TO BE COMPARED WITH THE SAME

NUMBER ON THE RING GEAR. (EXAMPLE CO-43)

PINION SETTING DISTANCE. (EXAMPLE 4.860)

BACKLASH (NORMAL) AT WHICH THE GEARS WERE

LAPPED. (EXAMPLE .010)

MATCHED NUMBER TO BE COMPARED WITH THE SAME

NUMBER ON THE PINION GEAR. (EXAMPLE C0-43)

THE PINION SETTING DISTANCE IS THE DISTANCE

THE END OF THE PINION SHOULD BE FROM THE

CENTERLINE OF THE RING GEAR SHAFT. 

Figure 10  

Disassembly of Fan Shaft

Disassembly of Fan Shaft

Part numbers and references—refer to 

Figures 6 and 10

.

1.  Press helical ring gear (

201

), lower fan shaft spacer (

40

) and 

lower cone (

421

) from shaft. Remove key spacer ring.

2.  Remove upper bearing cone (

422

).

3.  Remove upper fan shaft bearing cup (

422

) from case cover 

(not illustrated).

4.  Remove lower fan shaft bearing cup (

421

) from case (not 

illustrated).

Assembly of Geareducer

Gear Match Numbers and Setting Data

Before assembling a new pinion gear in the pinion cage check 
match numbers on pinion gear and spiral bevel ring gear to be 
certain that they are a matched set. Gears are lapped in matched 
sets at the factory and should not be separated. Numbers are 
etched on both the pinion and ring gear as illustrated in 

Figure 11

.

Pinion Cage Assembly

Part numbers and references—refer to 

Figures 6 and 12 

.

1.  Press oil slinger (

102

) onto pinion shaft.

2.  Install pinion head bearing cone (

402

) on pinion shaft.

3.  Press pinion head bearing cup (

402

) into pinion cage.

4.  Press pinion tail bearing cup (

401

) into pinion cage.

5.  Lower pinion cage over pinion shaft until head bearing cone 

(

402

) mates with cup.

6.  Press tail bearing cone (

401

) onto pinion shaft.

 

a.  Lock with lock nuts (

103

) and lockwasher (

104

) to provide 

bearing preload of 10 to 18 in·lb

ƒ

 (1130-2034 mN·m) 

resistance to rotation of pinion shaft.

 

b.  Crimp ears of lockwasher (

104

) to locknuts after obtaining 

prober preload.

7.  For Inpro/Seals (

701

) press the stator into the pinion cage 

cap. 

 

For conventional lip seals (

701

) install the lip seal in the 

pinion cage cap.

8.  Apply a bead of RTV sealer on the face of the pinion cage 

interface with the pinion cage cap, encircling all the holes. 
Fasten the pinion cage cap to the pinion cage. Tighten bolts 
(

23

) to 55 in·lb

ƒ 

(75 N·m) torque. For Inpro/Seal complete 

the rotor installation per the instructions included with the 
seal.

1

2

Summary of Contents for Geareducer 3600

Page 1: ...Geareducer model 3600 and 4000 INSTALLATION OPERATION MAINTENANCE Z0493915_C ISSUED 06 2022 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT user manual ...

Page 2: ...tive for proper and safe operation 1 Remove the retention plate and hardware from the top of the Geareducer shaft Thoroughly clean the fan shaft fan shaft key and the hub center bore to remove any debris and or protective coatings After cleaning apply a coat of anti seize compound to the top 7 180mm of the fan shaft 2 Install the fan shaft key in the fan shaft keyway as shown in Figure 2 The key i...

Page 3: ...ed it is added via the filler neck or pumped in through the drain connection this lubricant will not reduce the overall level of protection however if the unit is operated for any amount of time the Pre Commission period is depleted and the unit is now considered to be in Operational status Check the Geareducer exterior yearly Touch up with paint as required Exposed pipe threads are coated to prev...

Page 4: ... Geareducer and connecting oil line Figure 3 Priming Interstage Shaft Check all gasketed joints for oil seepage Tighten cap screws and flange bolting if necessary TheGeareducermustbeinstalledlevelandproperlyalignedwiththe driveshaft and motor shaft Refer to the Driveshaft User Manual It is recommended to operate the Geareducer for no less than 30 minutes in any given run sequence It is acceptable ...

Page 5: ...es for oil level to stabilize and recheck oil level at the Geareducer 4 If necessary repeat steps 2 and 3 until stabilized oil level is at the proper level 5 Check gauge placard location Full mark on the placard must be at the same elevation as the Full mark at the Geareducer Alternate procedure Thecoolingtowerhasanexternaloilgaugeanddrainlineequipped with a three way valve below the oil level gau...

Page 6: ...il if required noting the addition in your maintenance log If equipped with an external dipstick oil level gauge small quantities of oil can be added at that location Semi annually If using turbine type mineral oil change oil see Changing Geareducer Oil for instructions Check that all the assembly bolts and cap screws are tight that oil plugs and pipe connections are in place and free from leaks a...

Page 7: ...ose R O 220 ExxonMobil Corp DTE Oil BB ExxonMobil Corp Teresstic 220 Lubrication Engineers Inc Monolec 6405 Shell Morlina S3 GA 220 Synthetic Oil SPX Cooling Tech LLC Gearlube ISO 220 Chevron Clarity 220 Synthetic Citgo Petroleum Corp Citgear Synthetic HT 220 ConocoPhillips Syncon R O 220 ExxonMobil Corp SHC 630 Shell Morlina S4 B220 Synthetic oil may be applicable for high temperature service or ...

Page 8: ...6 705 GEAREDUCER CASE PINION CAGE PINION CAGE CAP 201 INTERSTAGE SHAFT 106 108 101 PINION SHAFT AND GEAR 5 INTERSTAGE BEARING RETAINER WATER SLINGER LABYRINTH RING INTERSTAGE BEARING CAP AIR VENT 301 FAN SHAFT PLUG 504 506 703 704 206 202 412 GEAREDUCER CASE COVER 20 DOWEL PIN 507 509 422 203 205 204 PINION ASSEMBLY LIP SEAL 23 23 603 602 PRE 2013 STANDARD ...

Page 9: ... 307 Key 400 Pinion Shaft Bearing Set 401 Tail tapered roller bearing 402 Head tapered roller bearing 410 Interstage Bearing Set 411 Lower double row tapered roller bearing Matched assembly with cone spacer 412 Upper double row tapered roller bearing Matched assembly with cup spacer 420 Fan Shaft Bearing Set 421 Lower tapered roller bearing 422 Upper tapered roller bearing 500 Shim set 501 502 503...

Page 10: ... past a shoulder or edge These parts are marked with an asterisk in the description below O rings oil seal and gaskets should be carefully inspected for damage before being reinstalled SPX recommends that new O rings and oil seal be installed during every major overhaul Disassembly of Major Subassemblies Part numbers and references refer to Figures 6 and 7 1 Drain oil 2 Remove interstage bearing c...

Page 11: ... pinion shaft is to be replaced it will be necessary to press off oil slinger 102 and bearing cone at the same time Disassembly of Interstage Part numbers and references refer to Figures 6 and 9 1 Remove top and bottom interstage bearing discs 202 and 203 2 Pull bottom bearing 411 two cones with spacer and one cup from shaft 3 Push shaft out of upper bearing 412 and retainer 4 Remove spiral bevel ...

Page 12: ...re a matched set Gears are lapped in matched sets at the factory and should not be separated Numbers are etched on both the pinion and ring gear as illustrated in Figure 11 Pinion Cage Assembly Part numbers and references refer to Figures 6 and 12 1 Press oil slinger 102 onto pinion shaft 2 Install pinion head bearing cone 402 on pinion shaft 3 Press pinion head bearing cup 402 into pinion cage 4 ...

Page 13: ...interstage shaft 3 Install double cup and spacer of bottom interstage bearing 411 4 Press bottom cone into place 5 Install retainer 203 with bolts Tighten to 55 ft lbƒ 75 N m torque 6 Press lower cup of upper interstage bearing into retainer 5 7 Lower retainer 5 over interstage shaft 8 Press upper bearing cones 412 onto shaft 9 Press upper cup 412 and spacer into retainer 5 10 Install disc 202 wit...

Page 14: ... 5 Installdowelpins 20 toalignbearingbores Fastencasecover to case with cap screws and eye bolts tightening to 75 ft lbƒ 102 N m torque 6 Position top interstage cap shims and install interstage bear ing cap with place bolts tightening to 85 90 ft lbƒ 116 122 N m torque 7 Install upper fan shaft bearing cup 422 into Geareducer case cover not illustrated 8 Adjust shims to give proper backlash 007 0...

Page 15: ...ay is 005 127mm removeatotalof 006 to 008 152 203mm in shim thickness f Tighten labyrinth ring cap screws to 35 ft lbƒ 48 N m torque g Fill grooves of labyrinth ring and water slinger with lithium base grease of NLGI No 2 consistency h For cases that have the fan shaft lip seal press the new wear sleeve into the water slinger Install water slinger and its O ring 703 on fan shaft 10 Install inspect...

Page 16: ...een obtained recheck the back lash at marked teeth If it is within the desired range 007 009 178 228mm checkbacklashwithdialindicatorattwoadditional points 120 apart with inspection cover removed and as shown in Figure 16 All backlash readings must be within the specified range If backlash is not within the limits adjust ring gear height with shims until it is checking again as described The tooth...

Page 17: ...17 ...

Page 18: ...l progress all products are subject to design and or material change without notice Inpro Seal is a registered trademark of Inpro Seal LLC Geareducer 3600 4000 US E R MAN UAL SPX COOLING TECH LLC 7401 WEST 129 STREET OVERLAND PARK KS 66213 USA 913 664 7400 spxcooling spx com spxcooling com ...

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