Market Forge Industries FT-40GLS Installation Operation & Maintenance Download Page 9

7

MAINTENANCE

Kettle Controls

POWER SWITCH

This switch turns the main power to the unit on and off.  It 

must be turned on to heat the kettle.  It should be turned 

off when the kettle will not be in use for long periods.

(GREED) IGNITION LIGHT

This light is on whenever the main burner gas is on.

(RED) COOKING LIGHT 

This light is on when the thermostat is calling for heat.

(AMBER) LOW WATER LIGHT

All  kettles  are  supplied  with  sufficient  distilled  water  in 

pressurized jacket.  If at any time the water level falls be-

low that required for proper operation, the kettle will not 

heat and this light will come on.  See “Adding Water” in 

Service section. 

THERMOSTAT

The thermostat selects the desired internal kettle operat-

ing temperature.  The thermostat must be set at a desired 

setting in order for the burner to ignite.  
For Reference:

DIAL SETTING

°C

°F

1

15

60

2

27

81

3

40

104

4

53

127

5

67

153

6

81

178

7

95

203

8

108

226

9

122

252

10

135

275

PRESSURE GAUGE

The pressure gauge indicates the internal operating pres-

sure of the kettle.  When cold, the gauge should point to 

the green vacuum zone.  If it does not, refer to “Re-estab-

lishing Vacuum” section. Under normal operation with the 

kettle empty (thermostat set at 10 or 275

°

F) the pressure 

should reach 30 psi.  When loaded the pressure may be 

considerably less.

SIGHT GLASS

The sight glass indicates the minimum and maximum wa-

ter level within the kettle.  If water level falls below mini-

mum level more distilled water should be added.  See 

“Adding Water” in Service section.  

PRESSURE RELIEF VALVE

The pressure relief valve is a safety device which pre-

vents the internal kettle pressure from exceeding 50 psi.  

It should never be tampered with.

Summary of Contents for FT-40GLS

Page 1: ...FT 40GLS SHORT HEIGHT GAS TILTING KETTLE INSTALLATION OPERATION MAINTENANCE Telephone 802 658 6600 Fax 802 864 0183 www marketforge com PN 14 0573 Rev A 4 15 2015 Market Forge ...

Page 2: ...Your Service Agency s Address Model Serial number Kettle installed by Installation checked by ...

Page 3: ... before in stalling or servicing this equip ment INSTRUCTIONS TO BE FOL LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO CATION This information may be obtained by contacting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Do not obstruct the flow of com bustion and venti...

Page 4: ...STALLATION CLEARANCE Left Side Right Side Rear 0 0mm 0 0mm 4 102mm BTU Hour 125 000 kW Hour 36 63 Gas Supply Supply Pipe Pressure W C Natural 6 14 152 356mm Propane 11 14 279 356mm Use on non combustible floors only Shown with option faucet cover and draw off Ø7 16 11mm HOLES 2 EQUALLY SPACED ON 2 5 63mm B C REAR FLANGED FOOT DETAIL 6 38 162 36 914 WATER LEVEL PRESSURE COOK TEMP LOW WATER COOKING ...

Page 5: ...led at an angle of 45 degrees or more with the horizontal This position prevents drip ping of grease and facilitates collecting the run off grease in a drip pan usually installed with the filter A strong ex haust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames Makeup air openings approximately equal to the fan area will relieve such...

Page 6: ...other gas type A 3 4 NPT line is provided at the rear for the connection Each unit is equipped with an internal pressure regulator which is set for 3 5 W C manifold pressure for natural gas and 4 0 W C for propane gas Use 1 8 pipe tap on the downstream side of the combination valve for check ing pressure An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume...

Page 7: ...ounded receptacle A separate 15 amp supply is needed for each unit 2 208 240 VAC 60 Hz Single and Three Phase Units with this electrical rating are factory equipped with a transformer To connect supply wires remove cover from right console Route supply wires and ground wire through the hole in the console with a strain relief fit ting Connect wires to the terminal block in the rear of the right co...

Page 8: ...ght posi tion turn power switch ON 3 Set thermostat to maximum initiating a 30 second pre purge Red COOKING pilot will come on and after 30 seconds the green IGNITION pilot will come on lighting the main burners If after 36 seconds the burner fails to ignite or the ignition light goes out the system goes into Safety Lockout De energize the system by setting the ther mostat to OFF for five minutes ...

Page 9: ...at must be set at a desired setting in order for the burner to ignite For Reference DIAL SETTING C F 1 15 60 2 27 81 3 40 104 4 53 127 5 67 153 6 81 178 7 95 203 8 108 226 9 122 252 10 135 275 PRESSURE GAUGE The pressure gauge indicates the internal operating pres sure of the kettle When cold the gauge should point to the green vacuum zone If it does not refer to Re estab lishing Vacuum section Un...

Page 10: ...o prevent pitting Do not use salt to clean the kettle This will scratch the surface If using salt water to cook shellfish be sure to rinse and wash the kettle thoroughly after use Bring milk and egg products slowly up to tempera ture in a cold kettle to prevent product from adhering to the sides When preparing milk based products do not preheat the kettle When planning actual cooking capacity allo...

Page 11: ...rd surfaces as it can be damaged and cause valve leakage Wash the valve stem disk and handle Insert a nylon brush wet with detergent and water into the valve body and tangent draw off tube Brush vigorously 2 Replace the valve stem assembly and turn the hex nut until snug Rinse the kettle with clean warm wa ter 3 Leave the draw off valve open when the kettle is not in use Dairy Draw Off Valve Clean...

Page 12: ...on the metal in the direction of the polishing lines Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burn deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINA...

Page 13: ...ir vent should be cleansed if an accumulation of dust or lint is obvious Twice a Year minimum 1 Have an authorized service person clean and adjust the unit for maximum performance 2 The unit venting system should be examined and cleaned 3 Grease the screw jack tilt mechanism via the lubricat ing nipple Use Petro Canada type OG 2 or equiva lent Annually 1 Have an authorized service person inspect t...

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