Market Forge Industries FT-100GL Owner'S Manual Download Page 3

INSTALLATION

1

Uncrate carefully. Report any hidden freight damage to 
the freight company immediately.

Set unit in place. Be certain to maintain the following 
minimum clearances to combustible construction. Side 

“0” inches, back “4” inches at flue box. Level the unit 

using a spirit level in all directions on the top of the ket-
tle (lid up). Adjust the bottom foot on each leg to over-

come an uneven floor. Be certain to leave adequate 

clearances  for  cleaning,  maintenance  and  service.  If 

unit is also equipped with an optional water fill valve 

it too must be connected with a flexible water supply 

tube, quick disconnect and strain relief.

Appliance  location  should  have  an  exhaust  system 
provided  directly  above  the  appliance  to  exhaust 
combustion generated by the gas burner. For use on 

noncombustible floors. Minimum clearance from com

-

bustible  and  noncombustible  constructions,  sides  “0” 

inches, back “4” inches at flue box.

Clearance must be adequate in aisle and at the side 

and back. Adequate clearances for air openings into 

combustion chamber must be provided, as well as for 
serviceability. All units must be installed in such a man-

ner that the flow of combustion and ventilation are not 

obstructed. Provisions for an adequate air supply must 

also be provided. Do not obstruct the lower front or left 
side of the unit, as combustive air enters through these 
areas.

DESCRIPTION: 

The kettle has double-wall construc-

tion of 300 series stainless steel  forming a steam jacket 
around the lower 2/3 of the kettle. The jacket enclosure 
contains factory sealed water and antifreeze. The kettle 
exterior is fully insulated. The bottom of the kettle is a 
hemispherical design for superior heat circulation. The 
recessed control panel is located on the front right side 
of the unit in full view of the operator. Standard controls 
include direct immersion thermostat, water sight glass, 
cooking  light,  pressure  gauge  and  electronic  ignition 
with ignition indicator light. Safety features include low 
water  cutoff with indicator light, pressure switch, pres-
sure relief valve and a 100% safety gas shut off valve.

The  kettle  pivots  on  trunnions  connected  to  the  gear 
and control  consoles. The worm and gear tilting mech-
anism  allows  the  kettle  to  tilt  forward  to  a  full  90°  for 
complete  draining.  The  tilt  mechanism  is  self  locking 
for  positive  stop  action.  The  consoles  are  drip  proof, 
stainless steel clad and are supported on all welded 1 
5/8” (

41mm

) diameter stainless steel legs with flanged 

feet.

OPERATION SHALL BE BY: 

Natural or L.P. gas utiliz-

ing a high efficiency power burner system. The steam 

kettle  is  A.S.M.E.  code  stamped  for  operation  to  50 
PSI. Temperature range from 150° F to 285° F.

 120 VAC, 1pH, 50/60 Hz

OPTIONAL  AT EXTRA COST:

 Spring assist cover, HSC

 2” tangent draw off, FDOR-2

 3” tangent draw off, FDOR-3

 Tri-Basket assembly

 Single pantry faucet with swing spout, SP-12

 Double pantry faucet with swing spout, DP-12

 Graduated measuring strip, MS-1

 Perforated strainer

 Solid disk strainer DOS-2

 316 stainless steel liner for high acid content   

SERVICE  CONNECTIONS:

 

GAS  INSTALLATION  TO 

CONFORM TO LOCAL CODES OR IN THE ABSENCE OF 
LOCAL  CODES  TO  NATIONAL  FUEL  GAS’  CODE  - ANSI 
Z223.l.-  LATEST  EDITION  IN  CANADA  INSTALLATION  IN 
ACCORDANCE WITH CAN/CGA-B149.1 OR 0.2 OR CUR-
RENT CODE

.

The  appliance  and  it’s  individual  shut-off  valve 
must be disconnected from the gas supply piping 
system  during  any  pressure  testing  of  that  sys-
tem  at  .test  pressures  in  excess  of  1/2  PSI  (

0.1 

kg/cm

2

).

The appliance must be isolated from’ the gas sup-
ply piping system by closing it’s individual manual 
shut-off  valve  during  any  pressure  testing  of  the 

gas supply piping system at test pressures equal 

to or less than 1/2 PSI (

0.1 kg/cm

2

).

ELECTRICAL GROUNDING MUST BE PROVIDED IN AC-
CORDANCE WITH LOCAL CODES, OR IN THE ABSENCE 
OF  LOCAL  CODES,  WITH  THE  NATIONAL  ELECTRIC 
CODE,  ANSI/NFPA  70  -  LATEST  EDITION’  IN  CANADA 
INSTALLATION IN ACCORDANCE WITH C.S.A. C22.1 CA-
NADIAN ELECTRIC CODE PART 1.    

WARNING:  ELECTRICAL  GROUNDING  INSTRUCTIONS 
UNITS  EQUIPPED  WITH  A  THREE-PRONG  (GROUND-
ING) PLUG FOR YOUR PROTECTION AGAINST SHOCK 
HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A 
PROPERLY GROUNDED THREE-PRONG RECEPTACLE. 
DO  NOT  CUT  OR  REMOVE  THE  GROUNDING  PRONG 
FROM THIS PLUG. (120 VOLT UNITS ONLY).

Units with these electrical rating are factory equipped 

with  a  transformer..  To  connect  supply  wire  remove 
top right cover and route supply wires and ground wire 
through the hole in the back of console with strain relief 

fitting  supplied.  Connect  wires  to  terminal  block  and 

ground lug. Replace cover.

Wiring diagram for unit is located in side panel of the 
left hand console facing the front of the unit..

1.

2.

Summary of Contents for FT-100GL

Page 1: ...S 1922A 02 08 Tel 617 387 4100 Fax 617 387 4456 MA Toll Free 866 698 3188 Outside MA Fax 800 227 2659 Customer Service custserv mfii com Visit Us At www mfii com OWNER S MANUAL Tilting Self Contained Gas Steam Jacketed Kettles MODELS FT 20GL FT 40GL FT 60GL FT 80GL FT 100GL ...

Page 2: ...TABLE OF CONTENTS INSTALLATION 1 2 OPERATION 3 MAINTENANCE 4 TROUBLE SHOOTING 5 ILLUSTRATED PARTS LIST 5 12 WIRING 13 14 i ...

Page 3: ...o tilt forward to a full 90 for complete draining The tilt mechanism is self locking for positive stop action The consoles are drip proof stainless steel clad and are supported on all welded 1 5 8 41mm diameter stainless steel legs with flanged feet OPERATION SHALL BE BY Natural or L P gas utiliz ing a high efficiency power burner system The steam kettle is A S M E code stamped for operation to 50...

Page 4: ...NSTALLATION 26 660mm 35 889mm G Optional Spring Assist Cover G E 36 1 4 921mm H D EC 29 736mm 6 152mm F Optional Faucet C EC 6 1 4 159mm 3 1 8 79mm 10 1 4 260mm B G A 5 1 8 130mm Wall 4 Min 102mm J K M L ...

Page 5: ... kettle operating temperatures PRESSURE GAUGE The pressure gauge indi cates that internal operating pressure of the ket tle When cold the gauge should indicate 25 to 30 inches mercury column vacuum If it does not refer to Re establishing Vacuum above this sec tion Under normal operation with the kettle empty thermostat set at 285o F the pressure shall reach 38 PSI When loaded the pressure may be c...

Page 6: ...cemen to determine if the pressure switch or thermostat is actually cycling the burners If the 1 2 pressure switch is found to be the problem See Pressure Switch below PRESSURE SWITCH The pressure switch should not be adjusted until it is determined to be the cause of an operating pressure difficulty See thermostat section to determine if the source of difficulty is the pressure switch or thermost...

Page 7: ...ong Main Orifice 2 High Gas Pressure 3 Dirty Blower Wheel 4 Air Shutter Adjustment 5 Main Regulator Adjustment GAS FAILS TO SHUT OFF 1 Dirt on Valve Seat 2 Defective Main Valve ILLUSTRATED PARTS FIGURE 1 ITEM PART NO DESCRIPTION QTY 1 97 5725 PILOT LIGHT GREEN 24V 1 2 97 5423 INSTRUCTION LABEL 1 3 97 5424 L W MTG BRACKET 1 4 97 5554 PROBE 1 5 97 5426 L W CUT OFF 1 6 97 5427 THERMOSTAT 1 7 97 5357 ...

Page 8: ...ILLUSTRATED PARTS 6 FIGURE 1 ...

Page 9: ...090 HANDWHEEL 1 2 97 5091 SET SCREW 1 3 97 5092 TILT SHAFT 1 4 97 5420 BUSHING 2 5 97 5094 WORM GEAR 1 6 97 5093 TENSION PIN 1 7 97 5095 THRUST BEARING 2 8 97 5096 JAM NUT 2 9 97 5845 KEY 1 10 97 5546 RETAINING RING 1 11 97 5416 SET SCREW 1 12 97 5098 SEGMENT GEAR 1 ...

Page 10: ... ITEM PART NO DESCRIPTION QTY 1 97 5829 CONSOLE COVER 1 98 6196 CONSOLE COVER ASSY FAUCET MOUNT OPTIONAL 1 97 5902 SPACER FAUCET MOUNT OPTIONAL 1 2 97 5091 SET SCREW 1 3 97 5090 HAND WHEEL 1 4 97 5814 FRONT BEARING 1 5 97 5832 TILT SHAFT 1 ...

Page 11: ... 10 6963 TERMINAL BLOCK SECTION 2 23 10 6962 END SECTION 1 24 97 5848 EARTH ID TAG 1 25 97 5866 FLAT WASHER 10 2 26 97 5751 TRUSS HEAD PHILLIPS DRIVE 10 32 x 1 1 4 2 27 97 5733 RD HEAD SLOT DRIVE SCREWS 8 32 x 1 4 3 28 97 5865 EXTERNAL TOOTH WASHER 8 3 29 97 5811 PIN 1 30 97 5872 HEX SOCKET SET SCREW 1 4 20 x 1 2 1 31 97 5871 LOCK WASHER 3 8 32 97 5584 HEX NUT 3 8 16 7 33 97 5790 GREASE NIPPLE 1 8...

Page 12: ... HANDLE ASSY 20 GALLON KETTLE 1 6 97 5336 HANDLE ASSY 30 40 GALLON KETTLE 1 7 97 5347 ROTARY DISC 1 8 97 5348 END STOP PLATE 1 9 97 5349 CAP SCREW 4 10 97 5337 KNOB 1 97 5464 HINGE ASSY 60 GALLON KETTLE 1 97 5352 LOCK PIN 1 2 97 5343 END LOCK PLATE 1 3 97 5354 STATIONARY DISC 1 4 97 5345 CORES 2 5 97 5160 SPRING 1 6 97 5842 HANDLE ASSY 1 7 97 5352 ROTARY DISC 1 8 97 5356 END STOP PLATE 1 9 97 5545...

Page 13: ...TION QTY 1 5 VALVE 2 VALVE 3 VALVE 1 98 6155 98 6155 98 6155 NUT 1 2 HANDLE 1 3 97 5068 97 5069 97 5070 HEX ASSY NUT 1 4 97 5074 97 5072 97 5073 BONNET 1 5 97 5074 97 5074 97 5074 DISC STEM ASSY 1 6 97 5077 97 5078 97 5079 O RING 1 7 97 6496 97 6159 97 6497 VALVE BODY 1 ...

Page 14: ...12 ILLUSTRATED PARTS FIGURE 7 ...

Page 15: ...13 WIRING FIGURE 8 ...

Page 16: ...14 WIRING FIGURE 9 ...

Page 17: ......

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