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Market Forge Industries 2624, Owner'S Manual

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Market Forge Industries 2624 Owner'S Manual Download Page 5

3

2624, 2624S, 2636, 2636S Griddle

INSTALLATION

FILLING BOILER WITH WATER:

CAUTION: MAKE SURE POWER IS OFF AND GRIDDLE IS COOL.

TURN OFF WATER SUPPLY:

Locate boiler water fill valve located front right of the griddle and remove caps (A & B). Locate purge valve 
left back of griddle inside power head and remove caps (C & D). Detach existing water fill hose rear of 
unit (F) and attach to boiler water fill located front right of griddle (A). Open valve; allow water to run until 
water exits purge valve then close purge valve. Close fill valve. Turn water line at its source and disconnect. 
Replace caps on all fittings.

Summary of Contents for 2624

Page 1: ... l Outside MA Fax 800 227 2659 E Mail CUSTSERV mfii com l Website www mfii com Form Number S 6040 12 06 An Employee Owned Company MODELS 2624 without Steam 2624S with Steam 2636 without Steam 2636S with Steam WARNING NEVER MAKE ANY REPAIRS OR ADJUSTMENTS TO THE GRIDDLE OVEN WHEN HOT OR IN OPERATION THIS CAN RESULT IN SERIOUS INJURY STEAM PRESSURE MUST BE REDUCED TO 0 PSI BEFORE ATTEMPTING REPAIRS ...

Page 2: ...RATION 6 SETTING THE GRIDDLE 6 GRIDDLE SHUT DOWN PROCEDURE FOR UN HEATED STORAGE 6 HOT TO SET TEMPERATURE 6 GRIDDLE CLEANING AND SEASONING 7 GRIDDLE COOKING GUIDE AND TIMES 8 TROUBLE SHOOTING 9 CLEANING PREVENTIVE MAINTENANCE 10 DE SCALING STEAM GENERATOR 10 ILLUSTRATIONS 11 APPENDIX 22 2600PHE OVEN YOUR ENERGY EFFICIENT CONVECTION OVEN 23 HOW THE OVEN OPERATES 23 OPERATING CONTROLS AND INDICATORS...

Page 3: ...S PROCEDURES SHOULD BE FOLLOWED BY QUALIFIED PERSONNEL ONLY DAMAGE WILL VOID WARRANTY All griddles are shipped with a de scaling filter Installing the de scaling filter according to the manufacturers instruc tions See manual included with de scaler If de scaler filter is not included with the griddle when shipped contact the factory Failure to use approved de scaler system may void warranty TO INS...

Page 4: ...TY ELECTRICAL SPECIFICATION AND PLUG TYPES MODEL VOLTS PH TOTAL AMP HZ STEAMER HEATERS 16 8 AMPS BOILER SURFACE HEATERS 29 AMPS 2 208 240 3 45 60 3 2500WATT 3 3500 WATT BOILER HEATERS 3 1500 WATT SURFACE HEATERS STEAMER HEATERS 18 AMPS BOILER SURFACE HEATERS 40 AMPS 3 208 240 3 58 60 3 3500 WATT 3 3500 WATT BOILER HEATERS 3 1500 WATT SURFACE HEATERS STEAMER HEATERS 18 AMPS BOILER SURFACE HEATERS 4...

Page 5: ...f the griddle and remove caps A B Locate purge valve left back of griddle inside power head and remove caps C D Detach existing water fill hose rear of unit F and attach to boiler water fill located front right of griddle A Open valve allow water to run until water exits purge valve then close purge valve Close fill valve Turn water line at its source and disconnect Replace caps on all fittings ...

Page 6: ...4 2624 2624S 2636 2636S Griddle INSTALLATION ...

Page 7: ...5 2624 2624S 2636 2636S Griddle INSTALLATION ...

Page 8: ...ater will need to be drained and blown out with com pressed air from all components It is recommended that a qualified service agent do this HOW TO SET TEMPERATURE A Actual temperature reading B Desired set temperature C Factory set program function 1 Increase desired set temperature 2 Decrease desired set temperature OGDEN CONTROLLER 9200 Tap button 1 or 2 up or down key for less than 1 sec ond A...

Page 9: ...le surface with a handle and grill screen 4 When the oil begins to smoke turn off griddle and squeegee off salt and oil Let griddle cool for a 30 minute period 5 Repeat the process one of two more times 6 Re season as needed 7 Do not use water soaps or griddle cleaners to clean griddle surface If you do you must re season griddle surface In between normal cooking operation scrape griddle with a pl...

Page 10: ...ach Under 1 Eggs Omelet 3 Eggs Under 1 Eggs Scrambled 2 Each Under 1 Breads Grilled BLT 7 8 oz 5 Breads Grilled Cheese 4 5 oz 2 Breads Reuben Sandwich 7 8 oz 4 Breads Tortilla 20 20 Breads Potato Pancakes 4 oz 4 Breads French Toast 2 3 oz 3 Breads Pattie Melt 4 oz 4 Breads Quesadillas 12 Under 1 Sausages Patties Thick 2 oz 5 Sausages Patties Thin 1 4 2 oz 3 Sausages Links 1 oz 6 8 Sausages Brats 4...

Page 11: ...temperature controller Heater s not working 1 2 3 4 Adjust to desired temperature See low water in boiler Replace temperature controller See heater s not working 1 2 3 4 UNEVEN SURFACE TEMPERATURE Air in system Low water in boiler 1 2 Check water level and purge air from system Check for leaks Check water level in boiler Add water if needed 1 2 NO POWER Power switch off Not plugged in Breaker off ...

Page 12: ...thin layer of liquid shortening Cleaning the glass lids A During daily cooking the glass lid window can be cleaned using a rubber squeegee and a wet towel B The lids can be removed and placed into the dish washer for easily cleaning WARNING KEEP WATER AND SOLUTIONS AWAY FROM CONTROL PANEL NEVER HOSE OR SPRAY CONTROL PANEL OR OUTSIDE OF UNIT DE SCALING STEAM GENERATOR CAUTION DO NOT USE LIME AWAY O...

Page 13: ...11 2624 2624S 2636 2636S Griddle ILLUSTRATIONS 4 Griddle Power Head ...

Page 14: ...T 11 90520 ORDEN 9200 CONTROLLER 240 VOLT RIGHT SIDE 12 90485 POWER SWITCH RIGHT SIDE 13 90485 STEAM POWER SWITCH 14 90303 COOLING FAN 15 90115 WATER FILL SOLENOID 240 VOLT 16 90650 PRESSURE REGULATOR 17 91445 SHRADER VALVE 18 NPN 19 NPN WATER FILL CAPILARY TUBE 20 90845 WATER FILL CONNECTION 1 4 21 90845 WATER DRAIN SOLENOID 22 909850 90855 STEAM GENERATOR HEATER S 23 24 90570 2 HEATER 90575 3 HE...

Page 15: ...TIONS 4 Griddle Bottom View Controller Wiring Chart 1 N A 2 N A 3 N A 4 To Thermo Probe Red Wire 5 To Thermo Probe White Wire 6 To Power Source 7 To Power Terminal Strip 8 To Solid State Relay 9 To Solid State Relay 10 N A Controller Rear View ...

Page 16: ...y Switch 3 Steam Generator Fill Assy 4 High Limit Thermostat 5 Fan 6 Steam Generator Power Switch 7 Power Switch 8 Water Fill Solenoid 9 Boiler Access Panel Heaters 10 Heater Exchange 11 Steam Generator Solenoid 12 Steam Generator 13 Ground Block 14 Power Cord Grip 15 Power Terminal 16 Fan ...

Page 17: ...15 2624 2624S 2636 2636S Griddle ILLUSTRATIONS 3 Griddle Bottom View ...

Page 18: ...16 2624 2624S 2636 2636S Griddle ILLUSTRATIONS 2 Griddle Power Head ...

Page 19: ...17 2624 2624S 2636 2636S Griddle ILLUSTRATIONS 2 Griddle Bottom View ...

Page 20: ...19 2624 2624S 2636 2636S Griddle ILLUSTRATIONS Steam Generator Assy ...

Page 21: ...Assy 4 Conttroller 5 Heat Exchanger Steam Generator 6 Back Plate 7 Right Splash Plate 8 Right Skirt 9 Right Skit Bracket 10 Water Fill Valve Boiler 11 Griddle Plate 12 Front Waste Trap Channel 13 Front Skirt 14 Waste Trap 15 Left Skirt Plate Bracket 16 Left Splash Plate 17 Left Skirt 18 Lid Divider Rail 19 Lid Assy ...

Page 22: ...ining Plate 3 Air Tank Assy 4 Surface Heaters 1500 Watts 5 Serpentine Steam Channel 6 Rupture Disk 7 5 Adjustable Stainless Steel Legs 8 Boiler Reservoir 9 Griddle Plate 10 Boiler Heaters 11 Controller Thermostat Probe 12 Condensate Return Tube 13 Condensate Return Reservoir 14 NPT Plug ...

Page 23: ...22 2624 2624S 2636 2636S Griddle APPENDIX ...

Page 24: ...ens are fully approved by UL UL Sanitation and other official testing au thorities The Purr fect Height Convection Oven operates by use of two simple controls a power switch for turn ing on the fan motor and control circuit and a ther mostat for setting the oven temperature The oven is otherwise automatic A thermostat maintains oven temperature by cycling heating elements on and off with temperatu...

Page 25: ... to be lowered set the thermostat to the desired temperature to cool interior Fan will con tinue to run with left door open and right door closed Where indicator light comes on oven is at lower tem perature Close left door When light goes off oven is ready for use For daily shutdown place oven thermostat and power switch in OFF position For extended shut down leave doors ajar as well 1 2 3 4 5 6 7...

Page 26: ...ess steel cleaner Rinse and dry 4 5 6 PROBLEM Probable Cause REMEDY CONVECTOR FAN FAILS TO OPERATE a Power to oven is off Locates external circuit breaker for power and place in ON position b Power switch off Place in ON position c Right oven door open Close Door d Control circuit breaker off Place in ON position e Faulty circuit breaker door interlock switch fan motor or wiring Refer to wiring di...

Page 27: ...26 FIG 2 Wiring Diagram 2600PHE OVEN TROUBLE SHOOTING GUIDE ...

Page 28: ... Relay 120V 1 08 6475 Relay Socket 1 10 4714 Thermostat 475oF 1 09 5259 Thermostat Knob 1 08 6464 Timer 1 08 3826 Timer Knob 1 10 5944 Contactor 1 09 7248 Motor 2 Speed 1 08 6351 Hi Limit Thermostat 1 08 6468 Fuse 5Amp 2 09 6475 Transformer 500VA 1 10 7395 Buzzer 120 Volt 1 08 7978 Fan Cooling 1 98 1717 Element Heating 1 08 6469 Fuse Holder 1 2600PHE OVEN ILLUSTRATED PARTS LIST ...

Page 29: ...p 5 09 6575 Plug Hole 6 10 5944 Contactor 7 98 1720 Terminal Block 8 08 6475 Base Relay 9 98 3562 Panel Electric Controls 10 08 6468 Fuse 5 Amps 11 10 1720 Screw 6 32 Thread x 1 2 Long Stainless Steel 12 08 7993 Screw 6 32 Thread x 1 1 2 Long Stainless Steel 13 10 1761 Screw 8 32 Thread x 3 8 Long Stainless Steel FIG 3 Electric Control Panel with Probe Option ...

Page 30: ... Window 7 99 5602 Pin Door Bottom No Pin 8 98 3552 Bearing Block Door Brass 9 93 0135 Handle Door Stainless Steel 10 98 3669 Door Stop Left Side 11 99 5950 Embossed Door Latch 12 10 1737 Screw 6 32 Stainless Steel 1 2 Long 13 98 3551 Pin Door Top with Dowel Pin 14 09 3427 Hex Head Bolt 1 4 20 Thd 15 99 6154 Support Bracket Pin Support 16 10 1761 Screw 8 32 Stainless Steel 3 8 Long 17 98 3680 Plate...

Page 31: ... 99 5602 Pin Door Bottom No Pin 7 98 3552 Bearing Block Door Brass 8 93 0135 Handle Door Stainless Steel 9 98 3669 Door Stop Left Side 10 99 5950 Embossed Door Latch 11 10 1737 Screw 6 32 Stainless Steel 1 2 Long 12 98 3551 Pin Door Top with Dowel Pin 13 09 3427 Hex Head Bolt 1 4 20 Thd 14 99 6154 Support Bracket Pin Support 15 10 1761 Screw 8 32 Stainless Steel 3 8 Long 16 98 3680 Plate Handle Su...

Page 32: ...trol Panel ITEM NO PART NO FIG 5 DESCRIPTION 1 98 1717 Control Panel Embossed 2 10 7395 Buzzer 3 10 5052 Light Power Fan 4 09 5259 Knob Thermostat 5 10 4717 Thermostat 7 08 6597 Switch Mode 8 08 3826 Knob Timer 9 08 6464 Timer 10 10 7371 Switch Power ...

Page 33: ...instructions provided with stand 2 Remove the side panels from oven 3 Set the oven in place on top of the stand Align the holes in the bottom of the oven with the sloted holes in the stand 4 Fasten the oven to the stand with four 2 screws eight 3 washers four 4 lock washers and four 5 nuts as shown in figure 7 5 Replace the side panels to the oven 2692PHE Mounting Instructions 1 Attach four 1 feet...

Page 34: ...44mm E access holes for power supply wires Use wire suitable for at least 90 C Nominal amp per line wire per oven 11 kW VOLTS 1pH 3pH 208V 53 31 240V 46 27 480V 15 D Interior Drain Connection 3 4 E 19mm NPT to open floor drain CW Cold Water Connection for optional spray hose 1 2 NPT NOTE Details of other electrical systems available upon request MODEL 2600PHE MODEL 2692PHE ...

Page 35: ...NO SPARE PARTS LIST DESCRIPTION QTY 10 7371 Power Switch 1 10 5052 Light Fan Power 1 10 5052 Light Heating Element 1 08 6308 Reed Switch 1 08 6472 Relay 120 Volt 1 10 4714 Thermostat 475oF 1 09 5259 Thermostat Knob 1 08 6464 Timer 1 08 3826 Timer knob 1 10 5944 Contactor 1 09 7248 Motor 2 Speed 1 08 6351 Hi Limit Thermostat 1 08 6468 Fuse 5 Amp 2 09 6475 Transformer 500 VA 1 10 7395 Buzzer 120 Vol...

Page 36: ...S PAN HEAD 2 0 5 10 16 10 10 2146 SCREW SLOTTED PAN HEAD 0 25 6 32 26 10 1728 SCREW PHILLIPS FLAT HEAD C SUNK 8 32 8 08 7994 SCREW PHILLIPS FLAT HEAD C SUNK 1 10 32 8 10 1749 SCREW MACHINE ROUND HEAD 0 25 8 32 6 10 1761 SCREW MACHINE TRUSS HEAD 8 32 41 10 2571 NUT KEPS 8 32 20 08 8005 NUT SERRATED FLANGE 10 32 8 08 7992 SOCKET SET SCREW 1 8 32 4 10 1790 SCREW CAP HEX HEAD 1 4 20 8 10 1939 BOLT SHO...

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