Marine ComNav 20350001 Installation Instructions Manual Download Page 4

TROUBLESHOOTING:

 

 

 

Check with a voltmeter

 that voltage is present between Terminals J1, V+ and J1, V- (the 

battery voltage). 

 

 

If no voltage is present,

 check that there is power to the breaker panel, and that the breaker 

for the motor is turned on. Recheck the wiring from the breaker panel to the CT2 Drive Box. 

 

 

If voltage is present,

 use an ohmmeter to check the 30 AMP Fuse (F1).  Check the 1 AMP 

Fuse (F2) as well. If either is faulty, replace with the same size fuse. 

 

 

If fuses are OK

 check the voltage between Terminal J1 (V-) and Terminal J2 (+5V) for the +5 

volts from the Autopilot. Check that the voltage between Test Points TP3 and TP4 is between 
12 and 13.5 volts. Check that the voltage between Test Points TP1 and TP4 is 15 to 20 volts 
higher than the voltage between Terminals J1 (V+) and J1 (V-) (the battery voltage). 

 
If all test voltages are correct, connect the Port or Starboard terminal (J2, STBD or J2, PORT) 
momentarily to the battery negative terminal (J1, V-) - 

the motor should run.

 

 

 

If the motor doesn't run:

 

 
 
1. 

If the motor is a Shunt Field or Compound Motor, check that full (within a volt) battery 
voltage appears between J1, Field+ and J1, Field- when there is +5V between J2, +5V and 
Test Point TP4. If there is no voltage, disconnect the field connection to the motor and 
check for a short circuit between the field wire and motor leads, or for a nail or staple 
through the cable. 

 
2. 

Check that the full input voltage appears between the 

M1

 and 

M2

 terminals while the Port 

or Starboard terminal is connected to the V- terminal. The polarity of the voltage will 
depend on whether the Port or Starboard input is activated. 

 
3. 

If the voltage is present the motor may be faulty. Connect the motor leads directly to the 
battery briefly to confirm whether it runs in both directions. If it does not run, contact your 
dealer or the supplier of the drive system for assistance. If it does run, the CT2 Motor 
Controller may be faulty. Contact your Dealer or ComNav Marine for assistance. 

 
4. 

If there is no voltage present the CT2 Motor Controller may be faulty. Contact your Dealer 
or ComNav Marine for assistance. 

 

21/09/2007 

Page 3 of 10

 

29010024V3.3(2T Drive Box).doc 

 

Summary of Contents for ComNav 20350001

Page 1: ...Nav R Permanent Magnet z Shunt Field Compound z D C Motors ComNav Installation Instructions Version 3 3 ComNav Marine Ltd 15 13511 Crestwood Place Richmond B C Canada V6V 2G1 Telephone 604 207 1600 Fa...

Page 2: ...2 2 5mm to 1 4 6 5mm For mounting a 10 size hole is provided in each foot of the 2T Motor Controller box The Autopilot and the CT2 Motor Controller must be run from the same source of power although t...

Page 3: ...ction movement place the Autopilot master select switch in the POWER STEER position and press either the red or green ARROW key The rudder should move in the correct direction If not reverse M1 and M2...

Page 4: ...If the motor doesn t run 1 If the motor is a Shunt Field or Compound Motor check that full within a volt battery voltage appears between J1 Field and J1 Field when there is 5V between J2 5V and Test...

Page 5: ...me noise is heard on the vessel radios and it is traced to the motor controller a ground lug has been provided to bond it to the vessel s grounding system In most cases this should eliminate any elect...

Page 6: ...TBD SW PWR SPD CNTL 5V COM MOTOR MON 1001 1101 1201 JOG PORT JOG STBD JOG COM 12 24 VDC JOG LEVER NOT SUPPLIED BATTERY 30A FUSE OR BREAKER 1 2 3 4 10 40 VDC MOTOR AUTOPILOT DISTRIBUTION BOX Figure 2 C...

Page 7: ...SW PWR SPD CNTL 5V COM MOTOR MON 1001 1101 1201 JOG PORT JOG STBD JOG COM JOG LEVER NOT SUPPLIED 1 2 3 4 10 40 VDC MOTOR SHUNT FIELD MOTOR AUTOPILOT DISTRIBUTION BOX FLD 30A FUSE OR BREAKER 12 24 VDC...

Page 8: ...D M1 M2 FLD SHUNT UNSW PWR PORT STBD SW PWR SPD CNTL 5V COM MOTOR MON 1001 1101 1201 JOG PORT JOG STBD JOG COM 12 24 VDC JOG LEVER NOT SUPPLIED BATTERY 30A FUSE OR BREAKER 1 2 3 4 10 40 VDC MOTOR COM...

Page 9: ...20A F1 FIELD FIELD U3 V BOOST O C F B 6 5 4 1 2 TO 5V M1 M2 3 4 5 6 TO PROCESSOR BOX TO MOTOR 5 TO BAT 12 24 32 VDC 5 TO CT2 BOX M2 M1 BLACK WHITE TO BAT 12 24 32 VDC PROCESSOR WHITE 3 GREEN BLACK 1 2...

Page 10: ...1 2 4 3 5 DI P SWI T CH ES UP DOWN 3 1 2 4 24 32 VDC 12 VDC 1 Make sure it is in UP position for solenoid setup 2 Keep in down position 3 Keep in down position If using analog output interface A1100...

Page 11: ...Keep in down position 3 Set as per voltage application shown above Switch should be set to 12 for 12 VDC application or set to 24 for 24 VDC application Make sure power is turned off to the pilot sys...

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