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MANU ELECTRONICS ManuFlo ME995-7, Manual

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MANU ELECTRONICS ManuFlo ME995-7 Manual Download Page 4

Manu

Flo

 



 

Flow Measurement & Control Products 

Page 1 

a division of 

MANU ELECTRONICS PTY LTD 

www.manuelectronics.com.au

 

 

 

 

Options: 

Code 

Description 

Code 

Description 

-DC-OC 

12-24 VDC power supply input/output 
drive, with Open Contact output drive 
(5 A) which is via external voltages 

-5P 

5-pin computer interface plug (start, stop, reset, 
pulse,+12V) for use with ME5IC interface card for  

Jonel, COMMANDbatch etc PLCs.

 

-24VAC 

24 vac powered and output. 

-MC 

4-pin PLC/Computer Command (Start/Stop/Reset) 
interface plug. 

-110 

110 vac powered and output. 

-MC2 

 2-pin plug for scaled 4N33 open collector  

pulse output (1 pulse/ 1 Litre). 

 Includes 4-pin external command  

(Start/Stop/Reset) interface plug. 

-OC 

Open Contact pump/valve output,  
for use with any driving voltage  
(maximum 5A current). 

-SSRBC 

External command: Start/Stop/Reset,  
for connection to HB2500-SSR housing box,  
or for remote control facility. 

-A0 

Contact output: alarm/batch-complete 
voltage relay or logic state 

-S12 

switch: two product changeover output drive.  
Allows 2 flowmeter-inputs/pump-drives. 

 

 

 

 

e.g. “ME995-7” is the standard Batch Controller, 240vac powered, whereas “ME995-7-MC2” is an ME995-7 Batch 
Controller with a scaled open collector pulse output and a Start/Stop/Reset PLC commands interface. 

 

HOUSING ENCLOSURES 

SHB 
 
SHB1 

Single enclosure. Powder coated metal. 
 
Single enclosure. Powder coated metal.  
Wired with 240vac contactor (for 1 hp pump),  
plug-in 240 vac pump outlet and plug. 

  

SHB

                 

     

SHB1 

SHB1-T 

as for SHB1 above, but with terminal wiring entry 
connection instead of 240vac pump outlet 

 

 

DHB 
 
DHB2 

Dual enclosure. Powder coated metal. 
 
Dual enclosure. Powder coated metal.  
Wired with 2x 240vac contactors,  
2x pump outlets, and  
2x plugs for Batch Controllers. 

 

 

DHB

 

 

DHB2 

DHB2-T 

as for DHB2, but with terminal wiring entry connections 
(instead of mains lead and pump outlets). 

 

 

HB2510 
 
-SSR 

IP65 waterproof single enclosure. 
 
External commands: Start/Stop/Reset.  
IP65 rated (option fitted to HB2510). 

 

HB2510-SSR IP65  

enclosure  

shown with  

ME3000 Batch Controller 

-MC2   

I/O PLC/Computer  
controlled Interface 
option. Incorporates 
the safety features 
of ME995 and 
provides operator 
backup batch facility. 

Summary of Contents for ManuFlo ME995-7

Page 1: ...urrent draw Consider wiring an override button N O with spring return for manual batching or top up of water which will be counted by the controller display See wiring diagram C Install the Rota Pulse paddlewheel sensor RPFS P in a straight pipe section with the same diameter pipe as the adaptor tee section with 10x diameter before and 5x diameter after the sensor with no elbows reducers valves or...

Page 2: ...1 Litre increments up to a maximum 9000 Litres The controller operates from standard 220 260 vac or optional 24vac 110vac or 12 24 VDC voltage supplies Contact output drive is via one or optional two relays or with OC open contact drive to allow control output switching drive of any external voltage Standard controllers are in panel mount form or optionally can be housed in a metal box or IP65 ABS...

Page 3: ...ected 200L when 190L on LEDs this is 10L more or 5 over 10 190x100 So decrease the calibration value by 5 i e if calibration set to 300 new value is 300 5 300 15 285 Set Calibration U 5 T 8 H 2 4 If the amount collected is less than is shown on the LED display then increase the set calibration value by the same difference e g if collected 180L when 190L on LEDs this is 10L less or 5 under 10 190x1...

Page 4: ...wo product changeover output drive Allows 2 flowmeter inputs pump drives e g ME995 7 is the standard Batch Controller 240vac powered whereas ME995 7 MC2 is an ME995 7 Batch Controller with a scaled open collector pulse output and a Start Stop Reset PLC commands interface HOUSING ENCLOSURES SHB SHB1 Single enclosure Powder coated metal Single enclosure Powder coated metal Wired with 240vac contacto...

Page 5: ... N TWIN SHIELDED CABLE at rear of Batch Controller PUMP ME995 WIRING DIAGRAM ACTIVE Optional batch override top up momentary push button switch Standard AC Wiring for Pump and optional Solenoid at rear of Batch Controller ACTIVE Rear ME995 SHIELD 0 v PULSE SHIELDED CABLE CONTACT CONTACT 1 VDC Optionalbatch override top up momentarypush button switch Gate Valve Solenoid Flowmeter VDC 0v Open Contac...

Page 6: ...tion to larger size pipes is possible depending on pipe wall thickness alternatively the Long Stem LS versions with adaptors are then used With only one moving part and limited intrusion into the pipe and combined with its flow through design the RPFS allows accurate measurement of liquid flows with virtually no head losses Each of the 4 blades of the rotor paddlewheel extends approximately one ce...

Page 7: ...val of RPFS from Pipe adaptor Fitting Triangular Keyway Type Nipple Adaptor see FIG 6 1 Unscrew the black PVC locking cap anti clockwise 2 Hold the neck of the Tee piece in your left hand grasp the RPFS body with your right hand and turn slowly anti clockwise until the sensor hydraulically raises out of slot then pull upwards out of the socket never by the cable When returning the sensor to nipple...

Page 8: ...talled in a horizontal inclined or vertical pipe position Note If mounted in horizontal or inclined pipe make sure insertion position of sensor is at top or 45 from top not on the underside Selection of pipe diameter For best results use the table below Pipe size Flowrange Litres min Pulses Litre mm Min Max approx 1 2 20 13 160 116 25 20 250 75 32 30 410 46 40 50 640 30 50 90 1000 20 63 132 1580 1...

Page 9: ... SC140 LS 150 mm PVC150SC LS SCP150 LS SC160 LS 160 mm SCPE160 LS SC160 LS 200 mm PVC200SC LS SCP200 LS SC200 LS 225 mm SCPE225 LS SC225 LS 250 mm SCP250 LS SC250 LS 280 mm SC280 LS 300 mm PVC300SC LS SCPE300 LS SC315 LS 315 mm SC315 LS 500 mm Galvanised iron threaded ends BSP female 2000 kPa Note 25mm can be supplied with straight pipe sections already fitted Part GAL25 T2 PVC T piece Class 18 Ca...

Page 10: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 1 ...

Page 11: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 2 ...

Page 12: ...RPFS and ME995 Wiring and Plumbing Diagrams c 2004 Manu Electronics Pty Ltd 3 ...

Page 13: ... past batch select Faulty solenoid valve not closing service solenoid valve check air pressure or water does not stop properly insufficient air pressure Wet loads more water Paddlewheel bushes worn Check paddlewheel collected than indicated Wheel dirty flowing over range Replace with new paddlewheel recalibrate Dry loads less water Requires recalibration test Set new calibration figure rear switch...

Page 14: ...c minimum flowrate required If flow drops below 1 5 Litres sec the pulse fail will activate The equation is Pulse fail frequency Hz Pulses Litre x minimum flowrate of pipe diameter in Litres sec The flowrate frequency Hz minimum setting can be adjusted by soldering a capacitor in parallel with the standard capacitor found on the PCB See Table 2 and diagram below for values and location on the PCB ...

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