Manta 5 HYDROFOILER XE-1 Tutorial Download Page 4

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REMOVAL OF THE STRUT COWL IS REQUIRED TO GAIN ACCESS TO THE PROPELLER DRIVE SHAFT

3. Removing the Strut Cowl

TOOLS REQUIRED

Description

Task

N/A

M3 Hex Key

Loosen M4 Cap Screws

3.1 Remove the seven M4 cap screws from the RH side of the Strut Cowl [Tools: M3 Hex].

INFORMATION :

The seven M4 Nylock Nuts positioned in the hex shaped pockets on the LH

Strut Cowl can fall out. Secure the nuts or remove and store them safely.

3.2 Unlock the Strut Collar by rotating anti-clockwise through 70 degrees. Remove the Collar by sliding it
forward over the Propeller Drive Shaft.

Summary of Contents for HYDROFOILER XE-1

Page 1: ...Rear Foil can be removed and the task can be performed without having to remove the Chain Guard and RH Rear Buoyancy 1 REMOVE CHAIN GUARD only required if Rear Foil is fitted TOOLS REQUIRED ID Descrip...

Page 2: ...d Use warm soapy water dishwashing liquid soap instead 2 Remove Rear RH Buoyancy only required if Rear Foil is fitted TOOLS REQUIRED ID Description Task N A Long Nose Pliers Remove Buoyancy Clips 2 1...

Page 3: ...tely in the 6 O clock position remove the Rear RH Buoyancy module over the Crank and Pedal INFORMATION The transparent Chain Guard must be removed before executing this step It is possible to remove t...

Page 4: ...1 Remove the seven M4 cap screws from the RH side of the Strut Cowl Tools M3 Hex INFORMATION The seven M4 Nylock Nuts positioned in the hex shaped pockets on the LH Strut Cowl can fall out Secure the...

Page 5: ...screws and Strut Cowl Collar Removed the two Strut Cowl halves LH RH is held to each other only by being clipped together at the bottom trailing edge of the Strut Cowl Unclip the RH Strut Cowl by push...

Page 6: ...ng routed through behind the Lower LH Motor Mount Bracket Keep LH Strut Cowl in place INFORMATION Removal of the Strut Cowl provides access to the Top and Bottom Gearbox Vertical Drive Shaft Bayonet F...

Page 7: ...haft Assembly loosen the Propeller Hub by rotating it clockwise Pull the Propeller Drive Shaft forward to disengage it from the Gearbox Output Shaft Tools 40 mm Open Wrench 4 2 TO REPLACE THE PROPELLE...

Page 8: ...5 Fit Propeller Drive Shaft Assembly TOOLS REQUIRED ID Description Task N A 40 mm Open Wrench Fasten Propeller Drive Shaft Hub...

Page 9: ...eller is driven With the fine thread extra caution must be taken not to cross thread with that of the Frame To find the beginning of the thread slowly rotate the Hub clockwise until you can feel it st...

Page 10: ...until you can feel it step off the first thread Now rotate anti clockwise to fasten No torque value is specified but strong hand tight will be sufficient as the minimum torque required 6 Fit Strut Cow...

Page 11: ...Collar facing the Strut Cowl and aligned in the 11 5 o clock position push the Prop Collar into place while holding the two Strut Cowl halves together 6 3 Rotate the Prop Collar clockwise by hand onl...

Page 12: ...he two Strut Cowl halves in place by fitting and fastening the seven M4X20 stainless steel cap screws to a torque value of 2 5 to 3 Nm Tools M3 Hex Drive 7 Fit rear right hand buoyancy with cranks on...

Page 13: ...over the top of the RH Pedal and Crank INFORMATION If the RH Cranks are fitted the Chain Guard must be removed before fitting the Rear RH Buoyancy to the bike 7 2 Align the Rear RH Buoyancy with the F...

Page 14: ...7 3 Fit all seven Buoyancy Clips to secure both LH and RH Buoyancy halves to the hydrofoiler Tools Long Nose Pliers 8 Fit Chain Guard TOOLS REQUIRED...

Page 15: ...Screws 8 1 Fit the transparent acrylic Chain Guard over the RH Pedal and Crank and onto the RH Rear Buoyancy 8 2 Align the Chain Guard with the recess on the RH Rear Buoyancy with screw holes aligned...

Page 16: ...TION If the machine screws are over tightened they will slip in the insert without causing serious damage To maximize the life of the Buoyancy Inserts avoid over tightening and subsequent wear of the...