Manitowoc 999 1 Series Quick Start Manual Download Page 4

8248-A

, 2011-10-19

                                                                                                                                  Manitowoc Cranes, Inc.

4/10                                                                                                                                                           Manitowoc, Wisconsin  54220  U.S.A.

999 SERIES 1, 2, 3

Luffing Jib Raising Procedure

Luffing Jib No.135 On Boom No. 82 or 22EL

B.  Layout Jack-Knife Method:

(Longer boom and luffing jib combinations must be raised and lowered using this method)

Raising:

Boom and luffing jib are assembled in layout, end-to-end, position.  Slowly raise boom until luffing jib stop strut
is just clear of ground.  Attach luffing jib stop pendants and unpin luffing jib stop inner strut from retracted
position.  Slowly raise boom until luffing jib stop strut is fully extended and pins engaged (approximately 168
degree boom-to-luffing jib angle).  Boom is then raised while luffing jib point wheels are allowed to roll on
ground.  Tension should be applied to luffing jib hoist to keep luffing jib strut off luffing jib during boom raising.
Boom up until boom-to-luffing jib angle reaches value specified in table below or vertical, whichever occurs first.
Tighten luffing jib suspension with luffing jib hoist. Boom and luffing jib are then raised together using boom
hoist until boom reaches desired boom operating angle. Luffing jib radius must be within capacity chart before
swinging over side of machine when raising over end of blocked crawlers. 

Lowering:

Position boom at 75 degrees prior to lowering luffing jib. Lower luffing jib until boom-to-luffing jib angle reaches
value specified in table below. Lower boom until luffing jib point wheels contact ground.  If luffing jib is hanging
vertical, raise luffing jib a few degrees forward of vertical.  Continue to lower boom while luffing jib rolls along
ground. Keep enough tension on luffing jib hoist to keep luffing jib strut off luffing jib.  Stop lowering boom when
luffing jib stop pendants start to go into tension (approximately 168 degree boom-to-luffing jib angle).
Disengage luffing jib stop strut pins and lower boom to retract luffing jib stop inner strut.  Pin strut in retracted
position and unpin luffing jib stop pendants. Rotate luffing jib stop struts forward and lower boom and luffing jib
to ground.

REFERENCE 

ONLY!

Summary of Contents for 999 1 Series

Page 1: ...until luffing jib stop strut is fully extended and pins engaged approximately 168 degree boom to luffing jib angle Tighten luffing jib suspension with luffing jib hoist Boom and luffing jib can then be raised simultaneously using only the boom hoist Luffing jib radius must be within capacity chart before swinging over side of machine when raising over end of blocked crawlers Reverse this procedure...

Page 2: ...6 6 70 90 21 3 27 4 160 48 8 70 100 21 3 30 5 170 51 8 70 80 21 3 24 4 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using In Line Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Luffing Jib No 135 F...

Page 3: ...8 120 36 6 110 160 33 5 48 8 110 150 33 5 45 7 130 39 6 110 150 33 5 45 7 110 120 33 5 36 6 140 42 7 110 130 33 5 39 6 150 45 7 110 33 5 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using In Line Method With Intermediate Fall Boom Length Over End of Blocked Crawler...

Page 4: ... occurs first Tighten luffing jib suspension with luffing jib hoist Boom and luffing jib are then raised together using boom hoist until boom reaches desired boom operating angle Luffing jib radius must be within capacity chart before swinging over side of machine when raising over end of blocked crawlers Lowering Position boom at 75 degrees prior to lowering luffing jib Lower luffing jib until bo...

Page 5: ...ATWALKS 999 SERIES 1 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack Knife Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Boom to Luffing Jib Angle Luffing Jib No 135 Boom to Luffing Jib Angle Feet Meters Feet Meters Degrees Feet Meters Degrees 100 30 5 160 170 48 8 51 8 90 110 33 5 130 170 39 6 51 8 90 120 36 6 ...

Page 6: ...70 170 21 3 51 8 90 a 190 57 9 70 170 21 3 51 8 60 b 200 61 0 100 170 c 30 5 51 8 60 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack Knife Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Boo...

Page 7: ... 170 33 5 51 8 90 110 140 c 33 5 42 7 60 180 54 9 110 170 33 5 51 8 60 b 190 57 9 110 170 33 5 51 8 60 b 200 61 0 110 150 c 33 5 45 7 60 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack Knife Method With Intermediate Fall Boom Length Over End of Blocked Craw...

Page 8: ...ants Move luffing jib top wire rope guide to stowed position Raise luffing jib strut with luffing jib hoist until luffing jib strut is inline with luffing jib Lower boom and luffing jib to ground Boom and luffing jib combinations in following tables may be raised and lowered using fold under jack knife method Boom length shown with a requires only the middle two sheaves in lower boom point All oth...

Page 9: ...160 21 3 48 8 a 190 57 9 70 170 21 3 51 8 b 200 61 0 100 170 c 30 5 51 8 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Fold Under Jack Knife Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Luff...

Page 10: ... 5 42 7 170 51 8 110 150 33 5 45 7 110 140 c 33 5 42 7 180 54 9 110 160 33 5 48 8 b 190 57 9 110 170 33 5 51 8 b 200 61 0 100 150 c 33 5 45 7 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Fold Under Jack Knife Method With Intermediate Fall Boom Length Over End...

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