Manitowoc 999 1 Series Quick Start Manual Download Page 1

999 SERIES 1, 2, 3

Luffing Jib Raising Procedure

Luffing Jib No. 135 On Boom No. 82 or 22EL

Manitowoc Cranes, Inc.                                                                                                                          8248-A

, 2011-10-19

Manitowoc, Wisconsin  54220  U.S.A.                                                                                                                                                                             1/10

Recommended boom and luffing jib raising and lowering procedure:

999 SERIES 1 must be equipped with 149,000 lb (67 860 kg) crane counterweight, 999 SERIES 2 must be
equipped with 184,600 lb (83 730 kg) crane counterweight and 44,000 lb (19 960 kg) carbody counterweight and
999 SERIES 3 must be equipped with 219,600 lb (99 610 kg) crane counterweight and 80,000 lb (36 290 kg)
carbody counterweight for raising and lowering various boom and luffing jib combinations. Refer to luffing jib
rigging assembly 

No. 196199 

(Boom No. 22EL) or 

No. 196200 

(Boom No. 82) without intermediate fall or

No. A09286 

(Boom No. 22EL) or 

No. A09287 

(Boom No. 82) with intermediate fall for boom and luffing jib make-

up of inserts, pendants and miscellaneous parts, etc. 

Three methods may be used to raise and lower boom and luffing jib combinations, depending on length.

A.  Layout In-Line Method

Boom and luffing jib are assembled in layout, end-to-end, position.  Slowly raise boom until luffing jib stop strut
is just clear of ground. Attach luffing jib stop pendants and unpin luffing jib stop inner strut from retracted
position.  Slowly raise boom until luffing jib stop strut is fully extended and pins engaged (approximately 168
degree boom-to-luffing jib angle).  Tighten luffing jib suspension with luffing jib hoist.  Boom and luffing jib can
then be raised simultaneously using only the boom hoist. Luffing jib radius must be within capacity chart before
swinging over side of machine when raising over end of blocked crawlers. Reverse this procedure when
lowering boom and luffing jib.

Boom and luffing jib combinations in following tables may be raised and lowered using layout in-line method.
For jib lengths shown with (c), machine must be equipped with lowerworks jacking cylinders when boom
catwalks are attached.    

  

 

    

  

 

WITH OR WITHOUT BOOM CATWALKS

999 SERIES 1

Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using In-Line Method

Without Intermediate Fall

Boom

 Length

Over End of 

Blocked Crawlers

Over Side of Crawlers

Luffing Jib No. 135

Luffing Jib No. 135

Feet

Meters

Feet

Meters

Feet

Meters

  70

21,3

70 - 170

21,3 - 51,8

70 - 170

21,3 - 51,8

  80

24,4

70 - 170

21,3 - 51,8

70 - 170

21,3 - 51,8

  90

27,4

70 - 170

21,3 - 51,8

70 - 170

21,3 - 51,8

  100

30,5

70 - 170

21,3 - 51,8

70 - 150

21,3 - 45,7

  110

33,5

70 - 170

21,3 - 51,8

70 - 120

21,3 - 36,6

  120

36,6

70 - 140

21,3 - 42,7

70 -  90

21,3 - 27,4

  130

39,6

70 - 120

21,3 - 36,6

70

21,3

  140

42,7

70 -  90

21,3 - 27,4

  150

45,7

70(c)

21,3

Load blocks, hook and weight ball on ground until boom and luffing jib are erected. 
Intermediate fall must be completely removed for 999 SERIES 1 application. 

REFERENCE 

ONLY!

Summary of Contents for 999 1 Series

Page 1: ...until luffing jib stop strut is fully extended and pins engaged approximately 168 degree boom to luffing jib angle Tighten luffing jib suspension with luffing jib hoist Boom and luffing jib can then be raised simultaneously using only the boom hoist Luffing jib radius must be within capacity chart before swinging over side of machine when raising over end of blocked crawlers Reverse this procedure...

Page 2: ...6 6 70 90 21 3 27 4 160 48 8 70 100 21 3 30 5 170 51 8 70 80 21 3 24 4 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using In Line Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Luffing Jib No 135 F...

Page 3: ...8 120 36 6 110 160 33 5 48 8 110 150 33 5 45 7 130 39 6 110 150 33 5 45 7 110 120 33 5 36 6 140 42 7 110 130 33 5 39 6 150 45 7 110 33 5 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using In Line Method With Intermediate Fall Boom Length Over End of Blocked Crawler...

Page 4: ... occurs first Tighten luffing jib suspension with luffing jib hoist Boom and luffing jib are then raised together using boom hoist until boom reaches desired boom operating angle Luffing jib radius must be within capacity chart before swinging over side of machine when raising over end of blocked crawlers Lowering Position boom at 75 degrees prior to lowering luffing jib Lower luffing jib until bo...

Page 5: ...ATWALKS 999 SERIES 1 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack Knife Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Boom to Luffing Jib Angle Luffing Jib No 135 Boom to Luffing Jib Angle Feet Meters Feet Meters Degrees Feet Meters Degrees 100 30 5 160 170 48 8 51 8 90 110 33 5 130 170 39 6 51 8 90 120 36 6 ...

Page 6: ...70 170 21 3 51 8 90 a 190 57 9 70 170 21 3 51 8 60 b 200 61 0 100 170 c 30 5 51 8 60 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack Knife Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Boo...

Page 7: ... 170 33 5 51 8 90 110 140 c 33 5 42 7 60 180 54 9 110 170 33 5 51 8 60 b 190 57 9 110 170 33 5 51 8 60 b 200 61 0 110 150 c 33 5 45 7 60 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Jack Knife Method With Intermediate Fall Boom Length Over End of Blocked Craw...

Page 8: ...ants Move luffing jib top wire rope guide to stowed position Raise luffing jib strut with luffing jib hoist until luffing jib strut is inline with luffing jib Lower boom and luffing jib to ground Boom and luffing jib combinations in following tables may be raised and lowered using fold under jack knife method Boom length shown with a requires only the middle two sheaves in lower boom point All oth...

Page 9: ...160 21 3 48 8 a 190 57 9 70 170 21 3 51 8 b 200 61 0 100 170 c 30 5 51 8 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Fold Under Jack Knife Method Without Intermediate Fall Boom Length Over End of Blocked Crawlers Over Side of Crawlers Luffing Jib No 135 Luff...

Page 10: ... 5 42 7 170 51 8 110 150 33 5 45 7 110 140 c 33 5 42 7 180 54 9 110 160 33 5 48 8 b 190 57 9 110 170 33 5 51 8 b 200 61 0 100 150 c 33 5 45 7 Load blocks hook and weight ball on ground until boom and luffing jib are erected WITH OR WITHOUT BOOM CATWALKS 999 SERIES 3 Maximum Boom and Luffing Jib Lengths Lifted Unassisted Using Fold Under Jack Knife Method With Intermediate Fall Boom Length Over End...

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