Manitou Mara Inline Service Manual Download Page 17

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50 HOUR AIR CAN & PISTON GUIDE

Install shock into bench

tester or frame and partially

compress shock. Compress

until air can can be threaded

onto top cap.

Tighten air can onto shock

until the hard stop. Do not

tighten past this point.

Set the air pressure, clean

shock, update the tuning

notes and go ride!)

AIR CAN INSTALL

Summary of Contents for Mara Inline

Page 1: ...MARA 50 HOUR AIR CAN PISTON SERVICE GUIDE...

Page 2: ...onges Bay Rd Mequon WI 53092 manitoumtb com 888 686 3472 Support manitoumtb com support MANITOU Warranty For full warranty information please visit hayesbicycle com warranty Revised September 16 2020...

Page 3: ...ck be performed by a certified bicycle mechanic Failure to follow instructions presented in this manual could lead to serious injury or death Any questions about the servicing of this shock or the man...

Page 4: ...4 50 HOUR AIR CAN PISTON GUIDE TABLEOFCONTENTS SECTION PAGENUMBER REQUIRED TOOLS 5 AIR CAN REMOVAL 6 7 KING CAN SERVICE 8 9 AIR CAN SERVICE 10 13 AIR PISTON SERVICE 14 15 AIR CAN INSTALL 16 17...

Page 5: ...Manitou Part Number 20 32929 5Ml Tube Manitou Part Number 141 33604 K001 Air Can Wrench Manitou part number 142 37512 K033 Air Can Seal Install Tool Manitou part number 172 32193 K001 Optional Plastic...

Page 6: ...n vise If Trunnion shock clamp on trunnion mounts Use soft jaws to not damage the shock With the shock top cap in a vise use the air can wrench PN 142 37512 K033 to loosen the air can on the shock DO...

Page 7: ...REMOVAL 4 5 Place shock in a hand dyno or in a bicycle frame compress the shock At this point unthread the air can fully Remove air can bumper and spacers if present These may remain in the air can l...

Page 8: ...E Remove wire ring and slide outer air can sleeve off of the inner can Remove the upper and lower O rings Remove Mid King O ring if being used Lightly Grease new O rings and install into seal glands u...

Page 9: ...9 50 HOUR AIR CAN PISTON GUIDE kingCAN service Slide outer air can sleeve onto inner can Install wire ring 4...

Page 10: ...AIR CAN PISTON GUIDE AIRCAN service 1 2 3 Remove the negative chamber MCU and spacer s Carefully remove the dust wiper using an O ring pick Remove glide ring from the air can Remove quad ring from th...

Page 11: ...tool Manitou part number 172 32193 K001 Place the air can onto the seal tool or onto a flat surface This cut away of the air can shows the seal placement for reference The air can quad seal is the bot...

Page 12: ...can quad ring into the lower groove in the air can Ensure it is not twisted Install the air can glide ring into the same groove as the quad ring It will sit on top of the quad ring Remove the new air...

Page 13: ...13 50 HOUR AIR CAN PISTON GUIDE AIRCAN service 10 Lightly grease and install the air can wiper seal into the upper groove of the air can...

Page 14: ...stonservice 1 2 3 Remove the split glide ring from the air piston Remove the air piston quad seal DO NOT REMOVE WHITE GLIDE RING Clean the white glide ring and air piston with isopropyl alchohol Liber...

Page 15: ...rvice 8 9 10 Install the air piston quad ring onto the air piston Ensure the air piston quad ring is not twisted and push it tight against the glide ring making a space for the split glide ring Instal...

Page 16: ...Install air can onto shock as far as it can be easily pushed Due to the negative chamber it can be difficult to install air can completely without mounting it in a frame or shock tester and compressin...

Page 17: ...er or frame and partially compress shock Compress until air can can be threaded onto top cap Tighten air can onto shock until the hard stop Do not tighten past this point Set the air pressure clean sh...

Page 18: ...equon WI 53092 Dirnismaning 20 a 85748 Garching b Munich Germany 16F No 37 Sec 3 Mincyuan E Rd Zhongshan District GLOBAL HEADQUARTERS HAYES BICYCLE GROUP USA HAYES BICYCLE GROUP EU HAYES BICYCLE GROUP...