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Manitou 120 AETJ COMPACT, Operator'S Manual

The Manitou 120 AETJ COMPACT is a versatile and efficient aerial work platform. To learn more about operating this equipment safely and effectively, be sure to download the Operator's Manual for free from our website. This comprehensive manual will guide you through all aspects of using the Manitou 120 AETJ COMPACT.

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Summary of Contents for 120 AETJ COMPACT

Page 1: ...YOUR DEALER...

Page 2: ......

Page 3: ...7 02 2003 Update 03 06 2003 Update P 3 5 02 09 2004 Update P 2 5 2 8 2 10 2 11 2 16 2 25 2 27 3 MAINTENANCE Maintenance periodicity 09 11 2004 Update MANITOU 01 09 2005 120AETJ 120AETJ COMPACT From ma...

Page 4: ......

Page 5: ...ns 2 DESCRIPTION 3 MAINTENANCE A Reading of the horameter B Every day or every 5 hours of operation C Every 50 hours of operation D Every 100 hours of operation E Occasional maintenance 4 MAINTENANCE...

Page 6: ......

Page 7: ...1 1 1 INSTRUCTIONS 1 INSTRUCTIONS...

Page 8: ......

Page 9: ...manufacturer for the parts selected or realized under his control The practical conditions of maintenance are fixed by the manufacturer The fact that the user does not respect those does not engage t...

Page 10: ...yer During the use of the access platform and for reason of safety the presence of a user on the ground is obligatory Get to know with the access platform on the ground where it must maneuvre The driv...

Page 11: ...Y OR EVERY 5 HOURS OF OPERATION For your safety and one of the other you do not modify by yourself the structure the adjustement of the different components of your access platform Hydraulic pressure...

Page 12: ...G If it is a new access platform see chapter BEFORE THE FIRST OPERATION OF THE ACCESS PLATFORM in the party 1 INSTRUCTIONS AND RULE OF SAFETY Test the good state of the tyres Before starting the acces...

Page 13: ...cking Wear clothes adapted to the driving of the access platform avoid floating wears In case of work in a busy area forewarn all risk of accident Look in the direction of the operation and always hav...

Page 14: ...ork or put the access platform too near the electrical cables It is deeply advised to make sure that the rules of safety on the site are according to the current local law concerning all types of work...

Page 15: ...n the connections the hoses or an hydraulic component with the subpressure circuit The handling and the removal of the balancing valve equiping the jacks of your access platform can be dangerous A bal...

Page 16: ...pressure near the electrical components if necessary protect against the penetration of water of vapor or cleaning products the components susceptible of being damaged particularly the electrical comp...

Page 17: ...ers At the time of all orders for spare parts or for all informations of a technical nature always specify NOTE For communicate easily all these numbers it is advised to write them in the space forese...

Page 18: ...ICITY OF MAINTENANCE and complete if necessary The filled up of the lubricants is made in factory for mean climatic uses of 15 C to 35 C For more important uses it must before the first operation drai...

Page 19: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Page 20: ......

Page 21: ...2 3...

Page 22: ...8 V 300 Ah 48 V 45 Ah Mono 10A 325A 100A 100A ELECTRIC PUMP Power supply Power Cubic capacity Pressure ELECTRICAL WHEELS MOTORS Type ELECTRICAL CIRCUIT Battery Charger FUSES Main card Power Electric p...

Page 23: ...9950 mm Max offset 7000 mm Weight of the access platform Unloaded 6550 kg In nominal load 6780 kg Number of speed 2 Negotiable slope 25 Max permissible tilt 5 or 3 TYRES Wheel nut tightening torque f...

Page 24: ...2 6 DIMENSIONS A1 5477 A2 3740 B 1200 C 2163 D 1650 E 104 F 2228 G 1550 H 3250 I 3340 J 2138 120 AETJ COMPACT H G I J F A1 A2 D C E B...

Page 25: ...K1 2483 K2 3242 K3 6506 K4 4353 L1 9950 L2 8794 L3 4773 L4 595 2 7 K1 K2 L1 L2 K3 K4 L3 L4 3 2 1 4 5 6 7 8 9 10 11 12 2 2 3 4 8 1 0 1 5 6 7 2 2 3 4 8 5 6 7 120 AETJ COMPACT...

Page 26: ...2 8 2 8 CONTROL AND COMMAND INSTRUMENTS A GROUND CONTROL POINT 19 17 20 16 15 9 11 13 10 3 4 2 5 14 7 8 6 1 12 18...

Page 27: ...AND LOWER CONTACTOR OF THE EXTENSION ARM 8 ROTATION SWITCH FOR ROTATING JIB OPTION 9 OUTPUTS AND INPUTS CONTACTOR OF THE TELESCOPE 10 RAISE AND LOWER CONTACTOR OF THE SUPERIOR ARM 11 LOWER ARM LIFTIN...

Page 28: ...2 10 2 10 CONTROL AND COMMAND INSTRUMENTS B CONTROL POINT IN THE ACCESS PLATFORM 27 28 22 23 24 25 26 31 30 32 21 29 33 34 34...

Page 29: ...OF THE SUPERIOR ARM 26 TRANSLATION CONTACTOR 27 LOWER ARM LIFTING AND LOWERING SWITCH 28 CONTROL SWITCH 29 CONTACTOR OF SELECTION OF ROTATION 30 SLOPE LAMP 31 OVERLOAD LAMP AND VARIATOR DEFECTS 32 CO...

Page 30: ...unit 3 OVERLOAD LAMP If the platform is overload item 30 in the platform this lamp comes on 4 MAINTENANCE MACHINE LAMP THIS LAMP HAS TWO FUNCTIONS 1 This lamp is controlled by a timer which brings it...

Page 31: ...EFT ROTATION Place the base basket switch in the base position keep the dead man button pushed and push the switch 6 to the left 7 RAISE AND LOWER CONTACTOR OF THE EXTENSION ARM This contactor is used...

Page 32: ...basket switch in the base position keep the dead man button pushed and push the switch 10 downwards 11 RAISE AND LOWER CONTACTOR OF THE INFERIOR ARM This contactor is used to raise and lower the infer...

Page 33: ...ead man button pushed and push the switch 13 to the left 14 DEAD MAN BUTTON Press this button continuously to activate the lifting and rotation functions 15 BATTERY SWITCH The battery swith is located...

Page 34: ...d item 30 in the access platform comes on 18 STATE OF CHARGE OF THE BATTERY LAMP The lamp changes of colors according to the state of the battery charge The red led The charger is on the initial phase...

Page 35: ...ce foreseen for this effect This spindle is used to lock the turret rotation when she is in position She must be used when the access platform is transported by truck or by another transport train Do...

Page 36: ...press on the button 22 the led comes on for 8 seconds Push forward or pull backward the switch control 28 to raise or lower LIFTING LOWERING OF THE EXTENSION ARM S lect the movement with a brief press...

Page 37: ...r 8 seconds Push forward or pull backward the switch control 28 to raise or lower 29 CONTACTOR OF SELECTION OF ROTATION PLATFORM ROTATION Switch the contactor 29 to the left position A Incline to the...

Page 38: ...AMP OF THE SLOPE When the platform reaches the maximum of authorized slope the led turns on and the arm lifting movements are blocked 31 OVERLOAD LAMP AND VARIATOR DEFECTS THIS LAMP HAS TWO FUNCTIONS...

Page 39: ...s Case 1 INTERMITTENCE When the authorized slope limit is reached all the movements are stopped with the exception of the lowering of the arms and the telescope It can therefore be returned to an acce...

Page 40: ...ode Fig C and the working mode Fig D Transportation mode The arms of the access platform are in lower position This mode is used to translate with max speed and to move out of the slope of the machine...

Page 41: ...ess platform You must wear a safety helmet for this operation During maneuvres of the access platform raise rotate etc keep looking above and about you Watch out in parti cular for electric cables and...

Page 42: ...ate for transprorting the access platform Also check the permissible ground contact pressure of the flatbed in relation to the access platform LOADING THE ACCESS PLATFORM Chock the wheels of the flatb...

Page 43: ...tructure or obstacle located below the access platform IN THE EVENT OF ACCIDENT OR BREAKDOWN Whenever an accident or breakdown occurs which renders the electric control units inoperable the machine st...

Page 44: ...2 26 Diagram of the functions of the distributor D...

Page 45: ...n freely If possible raise the platform to free the drive wheels in order to facilitate the operation Loosen bolt 1 Fig E on each wheel 22 mm from the edge up to the resistance point without forcing i...

Page 46: ......

Page 47: ...3 MAINTENANCE 3 1 3 MAINTENANCE...

Page 48: ......

Page 49: ...NG EACH 0 8 Litres SHELL SPIRAX 2 L 499 237 A80W90 20 L 546 330 55 L 546 221 TURRET GEAR MOTOR 1 5 Litres REDUCTION BRAKE GENERAL GREASING MANITOU grease 400 g 479 330 GREASING OF TURRET CROWN WHEEL H...

Page 50: ...electrolyte C EVERY 50 HOURS OF OPERATION C1 Grease the axles C2 Check the tightness of the wheel nuts D EVERY 100 HOURS OF OPERATION To be carried out once per year if the access platform has not rea...

Page 51: ...s setting is performed after first doing the maintenance operation described in the chapter entitled EVERY 50 HOURS OF OPERATION Proceed as follows The lifting platform must be in transport position a...

Page 52: ...risk of explosion Remove the batteries covers 1 Fig B2 1 and leave it open all the time while loading Switch off the power to the access platform using the battery switch 2 Fig B2 2 Do not place any...

Page 53: ...gravity in each element of the batteries with a acetometer Never check after filling with distilled water Re charge the batteries and wait for 1 hour before checking the specific gravity B5 CHECK THE...

Page 54: ...FOOT OF THE INTERMEDIATE ARM 1 point of greasing HEAD OF THE INFERIOR ARM 1 point of greasing EXTENSION ARM JACK 2 points of greasing SUPERIOR EXTENSION ARM FOOT 1 point of greasing MOVABLE TELESCOPE...

Page 55: ...eel nuts are tight Fig C2 Not applying this recommendation can lead to the deterioration and breaking of the wheel bolts as well as the deformation of the wheels 22 daN m 10 34 daN m 15 C2 TIGHTENING...

Page 56: ...D1 1 and grease with abundance the crown by orienting the turret access to the represented grease points Fig D1 2 With a brush apply the lubricant on the crown wheels 2 and pinion 3 Fig D1 3 Lubrican...

Page 57: ...p of drainage and unscrew it Remove the cap 2 Fig D3 2 in order to facilitate the drainage Let the oil to drain completely Dispose of the waste oil ecologically Put the orifice 1 in the position like...

Page 58: ...ir Screw the strainer into position FILLING WITH OIL Replace and screw the drain plug 1 Fig D4 1 Fill up with hydraulic oil via the fill orifice see chapter LUBRICANTS by the fill orifice 3 Fig D4 3 T...

Page 59: ...gear motor is revealed with the valve block facing to the back Remove the filling breather cap 2 Fig D7 1 to ensure good drainage Mark the drain plug 3 located on the bottom of the reducer unit Fig D7...

Page 60: ...of pulling is heavy a mechanical system of lifting must be used PRECAUTION Maintain the battery in vertical position during the lifting Watch over to remove the slings to avoid the short circuit Watch...

Page 61: ...4 5 6...

Page 62: ......

Page 63: ...C G U Q G F Q F G E 9 V S F P E Z S W W I T 5 G C A 9 9 9 A B C C D B G W S Q Q I D F 9 G C S U 9 C S 9 9 C F G U Q W A X F G S Q G X 9 B 9 A A C H G C 9 W S S G C R G 9 9 E E C Q A T _ K 8 O K a b N...

Page 64: ...O c d e L f M L e e c P d d M f L K 8 O c e 7 g h b N O c d i e K a e c P d d 8 K J j c e J K c k d l _ K 8 O K a b N O c d e L f M L e e c P d d M f L K 8 O c e q p p b N O c d i e K a e c P d d 8 K...

Page 65: ...O c d e L f M L e e c P d d M f L K 8 O c e t g h b N O c d i e K a e c P d d 8 K J j c e J K c k d l _ K 8 O K a b N O c d e L f M L e e c P d d M f L K 8 O c e u p p b N O c d i e K a e c P d d 8 K...

Page 66: ...d e L f M L e e c P d d M f L K 8 O c e y g h b N O c d i e K a e c P d d 8 K J j c e J K c k d l _ K 8 O K a b N O c d e L f M L e e c P d d M f L K 8 O c e 6 h h h b N O c d i e K a e c P d d 8 K J...

Page 67: ...a b N O c d e L f M L e e c P d d M f L K 8 O c e b N O c d i e K a e c P d d 8 K J j c e J K c k d l _ K 8 O K a b N O c d e L f M L e e c P d d M f L K 8 O c e b N O c d i e K a e c P d d 8 K J j c...

Page 68: ...a b N O c d e L f M L e e c P d d M f L K 8 O c e b N O c d i e K a e c P d d 8 K J j c e J K c k d l _ K 8 O K a b N O c d e L f M L e e c P d d M f L K 8 O c e b N O c d i e K a e c P d d 8 K J j c...

Page 69: ...a b N O c d e L f M L e e c P d d M f L K 8 O c e b N O c d i e K a e c P d d 8 K J j c e J K c k d l _ K 8 O K a b N O c d e L f M L e e c P d d M f L K 8 O c e b N O c d i e K a e c P d d 8 K J j c...

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