Manitou 100 SEC 2 Operator'S Manual Download

Page: 81 / 102

3-5

COMMISSIONING CHECK LIST

0 = Good 1 = Missing 2 = Incorrect

100

IC ENGINE

01 Air filter

02 Fuel tank

03 Fuel lines - Filter

04 Injection or carburettor system

05 Radiator and cooling system

06 Belts

07 Hoses

101

TRANSMISSION

01 Reversing system

02 Gearbox control

03 Cut-off pedal

04 Clutch

102

AXLES / TRANSFER BOX

01 Function and sealing

02 Endstop adjustment

103

HYDRAULIC / HYDROSTATIC CIRCUIT

01 Tank

02 Pumps and attachments

03 Tightness of the connections

04 Lifting cylinder(s)

05 Tilting cylinder(s)

06 Accessory cylinder(s)

07 Telescope cylinder(s)

08 Compensation cylinder(s)

09 Steering cylinder(s)

10 Distributor

11 Balancing valve

104

BRAKING CIRCUIT

01 Operation of the service and parking brake

02 Brake fluid level

105

LUBRICATION AND GREASING

106

JIB / MANISCOPIC / MANIACCES ASSEMBLY

01 Beam and telescope(s)

02 Skid

03 Joints

04 Protective plate

05 Forks

107

MAST ASSEMBLY

01 Fixed and mobile uprights

02 Protective plate

03 Chains

04 Pulleys

05 Forks

108

ACCESSORIES

01 Adaptations to the machine

02 Hydraulic connections

109

CAB / PROTECTOR / ELECTRICAL CIRCUIT

01 Seat

02 Dashboard and radio

03 Buzzer and alarm light / safety system

04 Heating / Air conditioning

05 Windscreen wiper / Windscreen washer

06 Operating warning

07 Reversing warning

08 Road lights

09 Additional lights

10 Flashing light

11 Battery

110

WHEEL

01 Rims

02 Tyres / Pressure

111

NUTS AND BOLTS

112

CHASSIS AND BODYWORK

113

PAINTWORK

114

GENERAL OPERATION

115

INSTRUCTIONS MANUAL

116

CUSTOMER’S INSTRUCTIONS

647369

(01/03/2017)

78/100

SEC

/ 120

Summary of Contents for 100 SEC 2

Page 1: ...OPERATOR S MANUAL ORIGINAL INSTRUCTIONS EN 01 03 2017 647369 78 SEC 2 100 SEC 2 120 SE 2...

Page 2: ...ics given at the time of its design The level of equipment of the lifting platform depends on the options chosen and the country of sale According to the lifting platform options and the date of sale...

Page 3: ...intellectual property of MANITOU BF Any violation of the aforementioned may lead to civil and criminal prosecution The logos as well as the visual identity of the company are the property of MANITOU...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 78 SEC 100 SEC 120 SE 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 1 OPERATING AND SAFETY INSTRUCTIONS 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 6: ...1 2 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 7: ...ANCE INSTRUCTIONS 1 16 GENERAL INSTRUCTIONS 1 16 MAINTENANCE 1 16 LUBRICANT AND FUEL LEVELS 1 16 LEVEL OF ELECTROLYTE IN THE BATTERY 1 16 HYDRAULIC 1 17 ELECTRICITY 1 17 WELDING ON THE ACCESS PLATFORM...

Page 8: ...perator tempted to operate a truck to win a bet in competition or for their own personal experience The person in charge of the equipment must take these criteria into account when assessing whether o...

Page 9: ...ht unapproved attachments alarm systems etc yourself In this event the manufacturer cannot be held responsible Your lifting platform is delivered with standard wheels or all terrain wheels It is FORBI...

Page 10: ...tform and be written in the language used by the operator Any operations or manoeuvres not described in the operator s manual must necessarily be forbidden right from the start Follow the safety advic...

Page 11: ...tteries are not charged in an explosive environment There is no smoking and no naked flame directed towards the batteries when they are being handled during removal re installation and checking the le...

Page 12: ...de the basket is forbidden Safety helmets must be worn MANITOU recommends a safety harness in the operator s size be provided when the platform is in use for the harness attachement in the basket see...

Page 13: ...p up these materials to the pint where you have to step over them If the basket must remain stationary over a structure for a long period there is a risk that the basket will rest on this structure be...

Page 14: ...erate waves of some length 6 Strong breeze 22 27 39 49 10 8 13 8 Large branches are moved overhead wires whistle umbrella use becomes difficult Waves form with white foam crests and airborne spray 7 H...

Page 15: ...low doorway overhead electric wires travelling cranes highway bridges tracks or any obstacle in the area in front of the platform In reverse look directly behind you In any case avoid reversing over l...

Page 16: ...re than 15 seconds and carry out the preheating for 10 seconds between unsuccessful attempts Check all control instruments when the I C engine is warm and at regular intervals during use so as to quic...

Page 17: ...of your speed Travel slowly on damp slippery or uneven terrain or on truck ramps Always remember that the hydraulic form of steering is very sensitive to movements Never leave the I C engine on when...

Page 18: ...rm after a long working period leave the I C engine idling for a few moments to allow the coolant liquid and oil to lower the temperature of the I C engine and transmission Do not forget this precauti...

Page 19: ...hout damaging the electronic components The power supply to the welding equipment must be via an earthed socked and any extension required just also be earthed In all cases ensure that there are no el...

Page 20: ...m the periodic service may cancel the contractual guarantee MAINTENANCE LOG The maintenance work performed following the recommendations in Part 3 MAINTENANCE and the other inspection servicing repair...

Page 21: ...batteries before welding on the platform When carrying out electric welding work on the platform connect the negative cable from the equipment directly to the part being welded so as to avoid high te...

Page 22: ...ing at idling speed for a few minutes then switch off Replace the I C engine oil and oil filter see 3 MAINTENANCE Add the protective product to the engine oil Run the I C engine for a short time so th...

Page 23: ...f solenoid Refit and reconnect the battery Remove the protection from the cylinder rods Perform the daily service see 3 MAINTENANCE Empty and replace the fuel and replace the fuel filter see 3 MAINTEN...

Page 24: ...manufacturers ENVIRONMENTALPROTECTION If you entrust the maintenance of your nacelle to the MANITOU network the risk of pollution is limited and the contribution to the protection of the environment...

Page 25: ...1 21 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 26: ...Kg 3273 Lbs 830203 598895 679450 831516 831516 831516 831512 831512 598892 598892 A 676988 A 2 x 2 5 mm 2 1 2 5 mm 2 30 mA 230 V 16 A 679450 598892 15 830203 830203 435 Kg 275 Kg 2 3 960 Lbs 607 Lbs...

Page 27: ...10 1485 Kg 3273 Lbs 830203 598895 679450 831516 831516 831516 831512 831512 598892 598892 A 676988 A 2 x 2 5 mm 2 1 2 5 mm 2 30 mA 230 V 16 A 679450 598892 479 Kg 319 Kg 2 3 1057 Lbs 704 Lbs 400 N 40...

Page 28: ...3 598895 679450 831516 831516 831516 831512 831512 598892 598892 A 676988 A 2 x 2 5 mm 2 1 2 5 mm 2 30 mA 230 V 16 A 679450 598892 2 597652 597652 13 598895 598895 830203 830203 12 5m s 45km h 400 N 4...

Page 29: ...9 832259 832259 1 27 7 EMERGENCY DESCENT 832262 832262 832262 1 27 8 BATTERY CHARGING 832260 832260 832260 1 28 9 RISK OF BEING CRUSHED 676988 676988 676988 1 28 10A DANGER KEEP AWAY 679450 679450 679...

Page 30: ...onents 1 WHITE AND BLACK ARROWS The White arrow indicates the translation direction when moving forward The Black arrow indicates the translation direction when reversing When the removable basket con...

Page 31: ...dure for setting the machine in freewheeling mode when an accident or a breakdown causes the electrical control boxes to be rendered unusable see the description in CHAPTER 2 7 EMERGENCY DESCENT This...

Page 32: ...socket supplying a voltage of 230 Volts and an intensity of 16 Amps The socket must be protected by a differential circuit breaker The batteries must be charged out of doors or in a well ventilated a...

Page 33: ...t or any other part of the body in the components forming the stabiliser units there is a risk of being crushed 12 MAINTENANCE STAND This sticker tells you how to use a maintenance stand when working...

Page 34: ...m on a lorry bed see 3 OCCASIONAL MAINTENANCE 15 LIFTING HOOK This sticker shows the hook up points for moving the lifting platform with a crane 16 HYDRAULIC OIL This indicates that this reservoir is...

Page 35: ...2 1 2 DESCRIPTION 2 DESCRIPTION 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 36: ...2 2 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 37: ...DIAGRAM 100SEC 2 15 DIMENSIONS 120SE 2 16 DIAGRAM 120SE 2 17 LIFTING PLATFORM OPERATION 2 18 BASE CONTROL INSTRUMENTATION 2 20 BASKET CONTROL INSTRUMENTATION 2 22 LIFTING PLATFORM EQUIPMENT 78SEC 2 2...

Page 38: ...201 SANDWEILER 11 Niveau de puissance acoustique Sound power level 12 Mesur Measured dB A 13 Garanti Guaranteed dB A 14 Normes harmonis es utilis es Harmonised standards used EN12895 15 Normes ou disp...

Page 39: ...2 5 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 40: ...ANUFACTURER S PLATE FIG A Type Serial No Year of manufacture LOCATION OF THE MANUFACTURER S PLATE FIG B The manufacturer s plate is located in the front of the chassis beside the base control console...

Page 41: ...SEC 100 SEC 120 SE ELECTRIC PUMP Supply 24V Flow 15 L min at 172 bar Cubic capacity 4 cc Maximum pressure 255 bar ELECTRICAL CIRCUIT Battery 6 Volts x 4 225 AH Charger 24 Volts DC 19 A 600 Watt 647369...

Page 42: ...earance transport position 6 1 cm Ground clearance working position 1 9 cm Max permissible wind speed 12 5 m s Maximum authorised tilt longitudinal 3 5 Maximum authorised tilt lateral 1 5 Maximum perm...

Page 43: ...arance transport position 8 9 cm Ground clearance working position 2 2 cm Max permissible wind speed 0 m s Maximum authorised tilt longitudinal 3 5 Maximum authorised tilt lateral 1 5 Maximum permissi...

Page 44: ...clearance transport position 10 2 cm Ground clearance working position 1 9 cm Max permissible wind speed 12 5 m s Maximum authorised tilt longitudinal 3 5 Maximum authorised tilt lateral 1 5 Maximum p...

Page 45: ...2 11 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 46: ...2 12 DIMENSIONS 78 SEC A B C C1 E F F1 G 1830 mm 1320 mm 1640 mm 890 mm 750 mm 78SEC 2100 mm 1000 mm 0 mm H 1550 mm D 810 mm 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 47: ...2 13 DIAGRAM 78 SEC 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 48: ...2 14 DIMENSIONS 100 SEC A B C C1 E F F1 G 2440 mm 1850 mm 2260 mm 890 mm 810 mm 100 SEC 2250 mm 1160 mm 0 mm H 2120 mm D 810 mm 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 49: ...2 15 DIAGRAM 100 SEC 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 50: ...2 16 DIMENSIONS 120 SE A B C C1 E F F1 G 2440 mm 1850 mm 2260mm 890 mm 1160 mm 120 SE 2380 mm 1810 mm 0 mm H 2290 mm D 1160 mm 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 51: ...2 17 DIAGRAM 120 SE 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 52: ...efer to the paragraph SAFETY STICKERS Section 1 SAFETY INSTRUCTIONS AND ADVICE The lifting platform is manoeuvred by means of a hydraulic pump The hydraulic components are controlled by electro valves...

Page 53: ...continue to flash OR Ask someone on the ground to perform a manual basket descent see the end of the Rescue Procedure in the chapter and Safety Stickers in Chapter 1 Safety instructions and advice The...

Page 54: ...2 20 BASE CONTROL INSTRUMENTATION A GROUND MAINTENANCE AND EMERGENCY STATION 1 2 3 4 8 7 6 9 11 10 1 2 4 3 5 12 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 55: ...tion key operated switch lifting platform stop ground 7 Red Emergency Stop knob 8 7 A breaker for the electrical circuits 9 Lifting platform lowering button 10 Dead Man s button Hold down and do not r...

Page 56: ...2 22 BASKET CONTROL INSTRUMENTATION B BASKET CONTROL STATION 1 2 4 3 11 1 7 6 8 5 3 2 10 9 4 4 1 11 10 9 2 6 12 13 MODEL 1 MODEL 2 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 57: ...ing platform lowering button model 1 6 Red Emergency Stop knob 7 Slow speed lifting confirmation button model 1 8 High speed lifting confirmation button model 1 9 Translation speed selector 10 Buzzer...

Page 58: ...2 24 78 SEC LIFTING PLATFORM EQUIPMENT 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 59: ...Non steering wheels 12 Emergency descent button 13 Brake release pump 14 Ladder for access and tie down for transportation 15 Battery charger on the opposite side of the machine 16 Tilt sensor 17 Rev...

Page 60: ...2 26 100 SEC LIFTING PLATFORM EQUIPMENT 11 1 6 20 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 61: ...10 Steered and drive wheels 11 Lifting platform access door 12 Pothole protection 13 Ground controls 14 Liquid crystal screens 15 Rear wheels 16 Brake release pump 17 Ladder for access tie down for t...

Page 62: ...2 28 120 SE LIFTING PLATFORM EQUIPMENT 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 63: ...9 Pothole protection 10 Ground controls 11 Liquid crystal screens 12 Rear wheels 13 Emergency descent button 14 Brake release pump 15 Ladder for access tie down for transportation 16 Battery charger...

Page 64: ...red Emergency Stop knobs for the ground controls and the lifting platform are pulled out to the ON position 3 PLATFORM LIFTING LOWERING SELECTOR SWITCH To activate the lifting platform lowering funct...

Page 65: ...to the ON position to be able to use the machine 5 EMERGENCY DESCENT CONTROL If the operator should be suddenly taken ill or find himself unable to manoeuvre the lifting platform or in the event of an...

Page 66: ...s before continuing the manoeuvre To continue to lower the lifting platform release the control lever and then operate it again 5 seconds later 10 PROPORTIONAL CONTROL LEVER AND TRANSLATION FUNCTION C...

Page 67: ...nel to move the machine forward in the direction indicated by the black arrow LIFTING Move the control lever in the direction indicated by the white arrow on the control panel to lift the platform Mov...

Page 68: ...l the machine s functions Pull out the red Emergency Stop knob to the ON position to be able to use the machine 13 DIAGNOSTICS DISPLAY Diagnostics display battery charge indicator and lifting platform...

Page 69: ...ng platform extension locking handle 2 MAINTENANCE ARM Use the maintenance arm for any work on the scissors when they are in transport position Raise the scissors using the base console to free the ma...

Page 70: ...age 2 7 Operating mode the scissors are raised In this mode translations are made at slow speed In operating mode any movement over broken ground unstable surfaces slopes greater than the authorised a...

Page 71: ...platform s area of operation Become familiar with the instruments on the ground maintenance and emergency station and in the basket described in the preceding pages and in particular the warnings spec...

Page 72: ...being loaded onto a truck bed The steered wheels must be facing the ramp see chapter 1 to determine the direction of travel safety instructions and advice SAFETY STICKERS 1 The extension must be retr...

Page 73: ...nd each of the lifting platform s tyres 1 Fig E Also fasten chocks to the truck bed on the inside and outside of each tyre 1 Fig F Turn the ignition switch to the OFF position and remove the key befor...

Page 74: ...onsibilities focus on activities in contact with the machine IN THE EVENT OF AN ELECTRICAL BREAKDOWN OR THE OPERATOR FALLING ILL If the user is taken ill or accidently triggers the basket emergency st...

Page 75: ...tform into freewheeling mode the platform must not be subject to any translation stresses caused by a slope The wheels must be able to turn freely Push the brake release button to open the brake valve...

Page 76: ...2 42 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 77: ...3 1 3 MAINTENANCE 3 MAINTENANCE 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 78: ...3 2 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 79: ...3 7 A DAILY OR EVERY 10 HOURS OF OPERATION 3 8 B EVERY 50 HOURS OF OPERATION 3 15 C EVERY 250 HOURS OF OPERATION 3 16 D EVERY 500 HOURS OF OPERATION 3 19 E EVERY 1000 HOURS OF OPERATION 3 20 F EVERY...

Page 80: ...INAL PARTS INYOUR SERVICING OPERASTIONS YOU BENEFIT FROM KNOW HOW Through its network MANITOU provides the operator with Know how and competence Guarantee of the quality of the work performed Original...

Page 81: ...eration of the service and parking brake 02 Brake fluid level 105 LUBRICATION AND GREASING 106 JIB MANISCOPIC MANIACCES ASSEMBLY 01 Beam and telescope s 02 Skid 03 Joints 04 Protective plate 05 Forks...

Page 82: ...ONENTS TO BE LUBRICATED RECOMMENDATION PACKAGING REFERENCE GENERAL LUBRICATION MANITOU high performance grease Cartridge 400 g 479330 HYDRAULIC SYSTEM COMPONENTS TO BE LUBRICATED CAPACITY RECOMMENDATI...

Page 83: ...V R Emergency descent 3 18 C C Snifter cap 3 17 N Hydraulic return oil filter cartridge 3 18 R R Hydraulic movement speeds 3 19 C Condition of the flexible tubing and rubber hoses 3 19 C Condition of...

Page 84: ...lifting platform controls diagnostics display The Bottom Station display should be similar to the illustration in Fig A2 1 ref 1 Emergency Stop Push the red Emergency Stop knobs for the ground contro...

Page 85: ...on Result the lifting platform should stop rising Hold down the high speed lifting confirmation button Press the lifting platform lowering button Result the lifting platform should descend The descent...

Page 86: ...he lifting platform controller Do not remain in the lifting platform Lower the lifting platform completely Set a 5 x 10cm wooden chick or a similar item in front of both wheels on the same side and ra...

Page 87: ...from one side and then the other Result the protections must not move Lower the lifting platform Result the protections must fold back Place a 5 x 10 cm wooden wedge or a similar object under a pothol...

Page 88: ...steering functions stand in the lifting platform and turn in the directions in which the machine is moving Press the drive function button Wait seven seconds for the drive function to time out Slowly...

Page 89: ...translation position Result the maximum translation speed that can be achieved with the lifting platform raised should not exceed 22 cm s If the translation speed is more than 22 cm s when the lifting...

Page 90: ...w this instruction may lead to deterioration and breaking of the wheel pins and to deformation of the wheels A6 Hydraulicoillevel CHECK It is essential to maintain a correct level of hydraulic oil for...

Page 91: ...or work close to a naked flame Work in a sufficiently well ventilated area If any electrolyte splashes onto your skin thoroughly rinse the area with cold water for 15 minutes and call a doctor Battery...

Page 92: ...attery can be dangerous take the following precautions Wear protective goggles Wear gloves Keep the battery horizontal when manipulating it Never smoke or work close to a naked flame Work in a suffici...

Page 93: ...Sniftercap CHECK The hydraulic reservoir is a ventilated reservoir fitted with a snifter 1 Fig C5 which can block or deteriorate If the snifter is defective impurities can enter the hydraulic circuit...

Page 94: ...and unusual noise Hydraulically released individual wheel brakes can appear to operate normally when they are actually not fully operational Mark a test line on the ground for reference Start the engi...

Page 95: ...ent Leave the reservoir to dry completely Place the hydraulic reservoir in its housing and then fasten the hoses onto the reservoir Fill the hydraulic oil reservoir as full as possible Perform a lifti...

Page 96: ...nd the valve blocks Impacts on and around the cylinder rods E4 Conditionofthecablesandcablebundles CHECK Check that the Earth loop is present under the chassis and its condition Inspect the following...

Page 97: ...OURS OF OPERATION Perform the operations described above as well as the following operations F1 Hydrauliccircuitpressures CHECK F2 Hydrauliccircuitflows CHECK Contact your dealer 647369 01 03 2017 78...

Page 98: ...3 22 G EVERY 4000 HOURS OF OPERATION Perform the operations described above as well as the following operations G1 Discbrakewear CHECK Contact your dealer 647369 01 03 2017 78 100 SEC 2 120 SE 2...

Page 99: ...h a torque wrench H2 Replacingthebatteries REPLACE When the batteries must be replaced it is essential to use batteries of the same capacity and weight as the original batteries to ensure the machine...

Page 100: ...this page Attach the tying elements only to the lifting points specified on the machine Adjust the assembly to avoid damaging the machine and to keep it level Centre of gravity Axis X Axis Y 78 SEC 5...

Page 101: ...sition throughout all the loading and transport operations Use the slots for the forks on both sides of the ladder 1 Fig H4 Place the lift truck s forks in position over the fork slots Move the machin...

Page 102: ...3 26 647369 01 03 2017 78 100 SEC 2 120 SE 2...

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