M&R Challenger 2 Manual Download Page 101

Page: 101 / 106

V.033114

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

101

Tel: +630-858-6101 Fax: +630-858-6134

www.mrprint.com

| store.mrprint.com

Pallet Stop Assembly (UL & CE)

Part Name

Part Numbers

10/12

14/12

16/14

18/16

20/18

Pallet Stop Mounting Bracket

9153039-A 9150858-A 9150138-A

9150538-A

9130050

Pallet Stop Mounting Bar

9153707

9150857-B 9150137-A

9150137-A

9172473

Plastic Adjustment Handle Male

3033033

Flat Washer 3/8" ZP

3021013

Split Lock Washer 3/8"

3022002

Heavy Hex Bolt 1/2-13 X 2-3/4"

3008021

Pallet Stop C-Channel Assembly

9153312

9150824

9150119-A

9150536-A

9154347

Pallet Stop Guide

9162354

Pallet Stop Lift Screw

9167509

Elastic Stop Nut 3/8-16

3012003

Plastic Knob Round 3/8-16

3033001

Plastic Nut

9162371

Pallet Stop

9154636

SAE Washer 3/8"

3021013

Button Socket Cap Screw 1/4"-20 X 3/8"

3001009

Compression Spring

3043111

Scale

7024019

Summary of Contents for Challenger 2

Page 1: ...V 033114 Part MAN CHALLENGERII Challenger II Jv1 95 00 USD ...

Page 2: ...V 033114 2 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com This page intentionally left blank ...

Page 3: ...efined Purpose 10 2 3 Warranty 10 3 Product Specifications 11 4 Compressed Air Supply 12 5 Screen Placement Grid 13 6 Operation 14 6 1 Main Control Panel 15 6 1 1 Operator Interface 17 6 1 2 Revolver Sequencing Program Overview 48 6 2 Print Station 53 6 2 1 Print Station Control Panel 53 6 2 2 Install Pallets and Screen Frames 55 6 2 3 Squeegee Floodbar 57 6 2 4 Print Head Adjustments 59 6 2 5 Cen...

Page 4: ...V 033114 4 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com This page intentionally left blank ...

Page 5: ...n addition improper operation may also depreciate the value of the machine and other assets of the owner and impair the working efficiency of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane Each form of energy presents its own unique hazards and requires appropriate precautions Dange...

Page 6: ...hich compromises the safe operation or normal functioning of this equipment ensure that the equipment is immediately shut down sources of power to the equipment is shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate area and not allowed to return until the equipment has been returned to a safe and fully funct...

Page 7: ...her employees working on or near this equipment are knowledgeable in its safe operation and closely supervise inexperienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants at the end of each shift 7 Ensure that any and all safety guards including but not l...

Page 8: ...the right to alter specifications in the manufacture of their products and they assume no obligation of notice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to statute or case law with respect thereto and assume no responsibility for the accuracy complete...

Page 9: ...s more quickly Model No Machine No Serial No Schematic No Date Installed Installed by Optional Features and Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department From the United States Canada Monday Friday between 8 30 AM and 5 00 PM Central Standard Dayl...

Page 10: ...xtile materials as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted Ancillary Equipment Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted 2 3 Warranty Limited Warrant...

Page 11: ... A 50 60 Hz 8 2 kW 208 230 V 3 ph 42 A 50 60 Hz 8 9 kW 400 V 3 ph 23 A 50 60 Hz 8 9 kW 208 230 V 3 ph 45 A 50 60 Hz 9 6 kW 400 V 3 ph 32 A 50 60 Hz 9 6 kW 208 230 V 3 ph 48 A 50 60 Hz 10 4 kW 400 V 3 ph 34 A 50 60 Hz 10 4 kW Maximum Frame Size 66 x 109 x 5 cm 26 x 43 x 2 66 x 109 x 5 cm 26 x 43 x 2 66 x 109 x 5 cm 26 x 43 x 2 66 x 109 x 5 cm 26 x 43 x 2 66 x 109 x 5 cm 26 x 43 x 2 Maximum Frame Si...

Page 12: ... parts of the system for repair or maintenance without shutting down the entire system A drain valve 6 should be installed at the lowest point in the loop to drain off accumulated oil and moisture The system may include one or more feeder lines 5 To further reduce moisture and prevent other contaminants from entering pneumatic equipment the feeder line should force air to travel upward causing moi...

Page 13: ...37 USA 13 Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com 5 Screen Placement Grid Textile presses are shipped with a Screen Placement Grid as shown above This is a useful tool for screen placement between the film positive and the screen ...

Page 14: ...gnetic jack connection and pull apart Emergency Stop Button The red EMERGENCY STOP Button is provided to stop all operation of the equipment in an EMERGENCY situation Push the button to activate WARNING Do NOT turn off electrical power until all Flash Cure Units have cooled down to 38 C 100 F or lower Accessory Sockets Accessory Sockets are located on the lower electrical enclosure 3 Pin No Shirt ...

Page 15: ...al 2 Single Multi Switch Commands the selected print station to print either one or up to nine complete flood print cycles This switch is used when a thicker coating of ink is required such as in flash cure applications or whenever increased ink opacity is desired Each individual print head in the system may be set independently for either Single or Multi print stroke MULTI print is set in the OPT...

Page 16: ...switch is placed in the Front position the print carriage stops at the front outside of the screen frame with the image area flooded with ink When placed in the Rear position the print carriage stops at the rear inside of the print head and the image area will be clear of ink A red LED in the tip of the switch handle illuminates confirming that the switch is set for Front stop Note This feature wi...

Page 17: ...enus used to adjust press functions or to display diagnostic and test data The Menu screen is also used to access the Alarms menu which displays the cause of alarm conditions If an Alarm condition is detected a flashing alarm bell is displayed in the upper right corner of all display screens Press the alarm bell and the screen displays the cause of the alarm or error The menus on the Menu screen a...

Page 18: ...on shift To reset the Shift press the data entry cell to the right of Shift a numeric keypad is displayed Enter 0 then press Enter Shift is reset to 0 Job Counter Job indicates the total number of index cycles for a given print job To reset the Job press the data entry cell to the right of Job a numeric keypad is displayed Enter 0 then press Enter Job is reset to 0 Total Counter The Total displays...

Page 19: ...splayed Enter the number of print cycles and then press Enter The Remaining menu also automatically activates the Print Finish mode and sounds an audible signal when the last shirt in the count is loaded onto the press If you entered 360 print cycles in the Preset menu when the Remaining menu display reaches the last shirt or print cycle the press automatically enters the Print Finish mode and the...

Page 20: ...x dwell time press the data entry cell to the right of Index a numeric keypad is displayed Enter the dwell time in seconds and then press Enter The maximum Index dwell time interval is 20 seconds and the minimum is 0 seconds Flash Flash controls the dwell time of the index table in the raised position Flash Cure position To adjust the Flash dwell time press the data entry cell to the right of Flas...

Page 21: ...d is displayed Enter the Preheat time in seconds and then press Enter The maximum Preheat time is 15 seconds and the minimum is 0 seconds Note Always use preheat before starting an automatic print cycle This allows the quartz lamps sufficient time to achieve curing temperature and eliminates under cure and or ink build up on screens Options From the Menu screen press the Options button The Options...

Page 22: ...ays 2 Now place the Single Multi switch on the main control panel in the Multi position The table below the Multi Switch reflects your selection for two print strokes for the selected print heads by displaying the number 2 To select print stations for 2 9 print strokes press the button to the right of Multi Switch until the button displays 2 9 Note The Single Multi switch on the main control panel...

Page 23: ... the distance that the print carriage moves back into the ink well area The maximum time is 1 7 seconds and the minimum is 0 30 seconds Press the data entry cell to the right of Inkdip Time a numeric keypad is displayed Enter the Inkdip Time in seconds and then press Enter Machine To access the Machine menu press the Machine button on the Options menu Head Setup The first menu selection in the Mac...

Page 24: ...nt cycle To turn on the Setup Mode menu selection press the OFF button to the right to the right of Setup Mode The indication changes to ON Setup Mode ON Print Station Single Multi Switch OFF Setup Mode ON Print Station Single Multi Switch ON In this mode pressing the PRINT button once commands the print table to lift Pressing the PRINT button a second time commands the print carriage to chop down...

Page 25: ...nt or flash in multiple cycles with the use of only one flash cure unit To access the Revolver menu press the Revolver button on the Options screen Revolver Mode On Off Enter Program The button to the right of Revolver Mode displays either On or Off To change between On and Off mode press the button Press the button so On is displayed to program or operate in the Revolver Mode After programming th...

Page 26: ...peration you must refer to the instructions on how to program these functions Job No Job Clear Job No assigns a job number from 1 to 3 for a set of Revolver program parameters saved in the PLC memory Press the data entry cell to the right of Job No a numeric keypad is displayed Press the numbers from 1 to 3 and then press Enter Job Clear clears all current Revolver program data for a saved Job No ...

Page 27: ...u press the Servo button on the Options menu The Index Servo Option menu includes four menu selections Rotation Index Servo Offset and Pallet Size Rotation Rotation selects the index rotation direction clockwise CW or counterclockwise CCW To select the index rotation press the button to the right of Rotation Each time you press the button the indication changes between CW and CCW Index The number ...

Page 28: ...you require As you press the button the pallet size is displayed IMPORTANT Selecting an incorrect pallet size may result in damage to the machine Damaged caused by such misuse will not be covered under the Limited Warranty Press the Forward Arrow to access additional Index Servo Options Oiler Run Oiler Every Index Manual Oiler The press includes an automatic lubrication system for the servo index ...

Page 29: ...Stamp is the M R optional foil application system used with the press To access the Mega Stamp menu selection press the Mega Stamp button on the Options menu screen Mega Stamp Mega Stamp Head Location The Mega Stamp menu includes control menus used on both the M R Mega Stamp and the M R Midas foil loading system The four Mega Stamp menu selections are displayed in red and the three Midas menus are...

Page 30: ...l loader To activate the Midas press the Disabled button to the right of MIDAS LOADER The indication changes to Enabled and the Midas is activated To deactivate the Midas press the button again Head Location is used to select the print head in which the M R Midas will operate To use press the data entry cell to the right of Head Location a numeric keypad is displayed Enter the print head location ...

Page 31: ...on will display ON The final menu is Midas Auto Cycle The menu is displayed in red so it is an output signal The illustration shows that the proximity switch which is used to confirm Midas Auto Cycle is currently OFF When the proximity switch is actuated the indication will display ON Press the Back Arrow to return to the previous screen or the OPTIONS button to return to the OPTIONS screen Flocke...

Page 32: ...splays a letter F confirming that the print head will now operate as a flash cure station Flash Time Infrared flash cure only Flash Time controls the dwell time of the index table in the raised or flash cure position To adjust the Flash Time press the data entry cell to the right of Flash Time a numeric keypad is displayed Enter the dwell time in seconds and then press Enter The maximum Flash Time...

Page 33: ...z Time reaches zero the Quartz heating elements turn Off Quartz Location To select a print head to operate as a quartz flash cure station first place the FRONT REAR switch for that particular print head on the main control panel in the FRONT position Now press the Enter button to the right of Quartz Press the print station number to operate as a quartz flash cure station After you press the print ...

Page 34: ...sh heating elements will energize as soon as the index table begins its cycle If set for 5 0 seconds the quartz heating elements will wait delay for 5 0 seconds before energizing after the start of the index cycle Should the Delay time be set for a greater time value than the time it takes the index table and flood cycles to complete the quartz heating elements will energize as the index table beg...

Page 35: ...nfrared heat produced during the preheat cycle can damage substrates and or pallets Glue Applicator The Glue menu is used to adjust the operation of the optional M R Annamister Automatic Adhesive Application System From the Options menu press the Glue button Spray 1 Revolution 1 Spray Every 2 Spray 1 Revolution permits the operator to apply adhesive to all pallets during one complete revolution of...

Page 36: ... Your selection for Front Delay is displayed in the data entry cell Front Duration 4 Front Duration permits the operator to program the time interval in hundreds of a second in which the M R Annamister applies adhesive to the pallets The minimum setting is 0 and the maximum setting is 1 second This setting varies depending on the surface area size of the pallet and the press speed In most cases th...

Page 37: ...nnamister s spray gun assemblies to check if adhesive is available for operation or for manual cleaning of the spray gun nozzle or fluid tips To activate the Manual Nozzles press the Off button to the right of Manual Nozzles The button changes to On Press the button again to turn the Manual Nozzles Off Press the Back Arrow to return to the Options menu Timeout Password If your equipment has the op...

Page 38: ... any of the PRINT buttons on the main control panel the gray color changes to blue indicating that the print button is operating correctly The next row of switches is the SINGLE MULTI switches on the main control panel The SINGLE MULTI switches are shown in the middle or OFF position on the PANEL TEST screen To test any of the switches place the switch in the SINGLE position The switch on the scre...

Page 39: ...u place the switch in either TEST PRINT ON or TEST PRINT OFF position and the switch does not change position as described then the switch must be considered faulty and should be inspected or replaced Print Start Print Finish Switch 2 The PRINT START PRINT FINISH switch is shown in the middle or OFF position on the PANEL TEST screen To test the switch place the switch in the PRINT START position T...

Page 40: ... button on the main control panel and the RESET button on the screen does not perform as described then the RESET button must be considered faulty and should be inspected or replaced Press the TESTS button to return to the TESTS menu screen Proximity Test The next menu selection in the HARDWARE TEST screen is PROX TEST To access the PROX TEST menu press the PROX TEST button on the HARDWARE TEST me...

Page 41: ...tch is mounted to the upper indexer print head support and is positioned so that it reads the index carousel registration cam follower bearings as they engage in the registration fork When this proximity switch is actuated the control system then signals the print heads to begin the print stroke When the Lift Up proximity switch reads the cam follower the indicator changes to red This confirms the...

Page 42: ...This proximity switch is not used during normal operation The switch is located on the left side of the index drive assembly When the Home Post proximity switch reads the index drive assembly the indicator changes to red This confirms the correct operation of the Home Post proximity switch If the indicator does not change to red when this proximity switch is reading the Index drive assembly then t...

Page 43: ...speed position and mechanical loads seen by the servo drive Index Servo History To access the INDEX SERVO HISTORY screen press the INDEX SERVO HISTORY button on the HARDWARE TEST screen This menu selection displays historical data for the motion card This information is for the use of M R Technical Representatives only and should not be accessed or used by operators unless instructed by M R Techni...

Page 44: ...he area in the system where the Alarm condition exists For example if the red Emergency Stop button has been activated or left in the ON position at the conclusion of the previous production shift the Alarms screen alerts the system operator by displaying Emergency panel Deactivate the Emergency Stop button and press the green RESET push button to resume operation and clear the Alarms message Pres...

Page 45: ...llustration is 04 16 26 PM To enter a time of eight o clock in the evening you would first press the number 2 then the number 0 representing 20 00 hours on a 24 hour clock or 08 00 PM When you have finished entering each number press Enter GOT Battery Voltage At the bottom of the date and time screen is the GOT Graphic Operator Terminal internal battery voltage status indicator When the battery re...

Page 46: ... screen and the contrast setting below To increase the brightness setting press the button Each time you press the button the brightness of the display screen increases To decrease the brightness setting press the button To adjust the contrast proceed as described for the brightness setting A graduated scale is displayed at the bottom of the screen and may also be used to set the brightness and co...

Page 47: ...8 6134 www mrprint com store mrprint com M R Information To access the M R Information menu press the M R button on the Menu screen The M R Information screen contains information on how to contact M R Printing Equipment and program information Press the Back Arrow to return to the M R screen ...

Page 48: ...lor print capability To explain how the M R Revolver can expand your production capabilities we offer the following examples of typical production scenarios Note When programming revolutions select to On only the heads that you want to print or flash When you are finished programming all of the revolutions make sure all of the heads that you are using are turned On Job 1 Revolutions 3 Flash in Hea...

Page 49: ... On or Off To change between On and Off mode press the button Press the button until On displays to program or operate in the Revolver Mode Step 3 Select Revolution No 1 Press the data entry cell 6 to the right of Revolution a numeric keypad displays Enter the number 1 and press Enter Under Revolution No 1 select head No 1 and head No 2 flash station to On 7 Place the Single Multi switch 7 for hea...

Page 50: ...tions now appear on the Revolver menu Step 4 Select Revolution No 2 Press the data entry cell 6 to the right of Revolution a numeric keypad displays Enter the number 2 and press Enter Step 5 Under Revolution No 2 select heads 1 2 4 and 5 to On Place the Single Multi switch 7 for heads 1 2 4 and 5 in the Single position Press Enter Program 8 The indicator below heads 1 4 and 5 displays a 1 Below he...

Page 51: ...er Revolution No 3 select heads 2 and 6 to On 7 Place the Single Multi switch 7 for heads 2 and 6 in the Single position Press Enter Program 8 The indicator below head 6 displays a 1 Below head 2 the screen displays the letter F confirming that the print head will operate as a flash cure station Turn heads 2 and 6 Off Your program selections now appear on the Revolver menu Step 8 Make sure all of ...

Page 52: ...ad load the shirts Example If you have the Flash Time set for 4 seconds and the Index Dwell Time set for 8 seconds when you Print Start the press the pallets will remain up for 4 seconds the flash will come out and the tables will drop and wait an additional 4 seconds before indexing until you have all of the pallets loaded The press will then switch to the Flash Only time of 4 seconds for all of ...

Page 53: ... 2 Frame Lock On Off Optional The Frame Lock On Off switches lock the screen frame in the screen clamps The switch on the left activates the front screen frame locking clamps and the right switch activates the rear screen frame locking clamps To lock the screen frame into the screen frame holder locate the screen frame in position and place the switches in the On position To release the screen fra...

Page 54: ...dual print station manually The Print button is also used during screen frame setup to check registration To operate place the Single Double switch for the particular print station on the Main Control Panel in the middle or OFF position Press the Print button The index carousel moves up so that screen registration or placement may be checked The Print button also functions in a Standard or Enhance...

Page 55: ...cale 4 Example If the pallet size is 22 align the edge of the Pallet Locator Mounting Arm 3 with 22 on the scale 4 Set the Pallet Locking Handles as shown Slide the square end of the Pallet onto the Pallet Support Arm With all print head switches on the Main Control Panel in the OFF position press the PRINT button to raise the Index Table Position the Pallet Locator Stop 3 to approximately 1 8 abo...

Page 56: ...king handle lever down Move the front frame holder up to the lock position A spring loaded locking pin 2 automatically secures the front frame holder in place during screen frame or flash unit installation Install screen frame in the rear screen frame holder Place the REAR FRAME LOCK switch on the print head control panel in the ON position The pneumatic cylinders lock the screen frame into the sc...

Page 57: ...bar and lift the floodbar up so that the U shaped top of the floodbar engages the mounting bar Center the floodbar and engage the pneumatic clamps using the switches located on the print station control panel The squeegee is installed in the same manner as described for the floodbar WARNING Before entering between print heads always push in Emergency Stop button and disconnect Cycle Interruption C...

Page 58: ...light bend producing a light resistance as you manually push the print carriage towards the rear of the screen You can note the pressure reading on the reference scale 1 on the air cylinder Turn the knobs 2 counterclockwise to increase the pressure Turn the knobs clockwise to decrease the pressure Squeegee Pressure Equalizer The squeegee pressure equalizer adjustment uses pneumatic energy to maint...

Page 59: ... in both the clockwise and counterclockwise directions Unlock both the right and the left micro register locking handles The two micro register knobs 1 at the front of the screen frame holder assembly are used to move the screen frame from the front to the rear The micro register knob 2 on the right side of the screen holder assembly is used to move the screen frame from the left to the right The ...

Page 60: ... of the adjustment to allow movement of the screen frame Adjust the cross knob 2 at the right side of the adjustment to make registration corrections After adjusting lock the knurled knob 1 WARNING Before entering between print heads always push in Emergency Stop button and disconnect Cycle Interruption Cords Refer to the beginning of this section for detailed information Front and Rear Print Stro...

Page 61: ...ct Lever To adjust the lever the index table must be in the down position Lift up the stringer 1 Move the lever to the required position for the off contact setting Locking the Off Contact Setting After adjusting the off contact setting lower the stringer 2 to lock the setting Raise the index table to check the off contact Note You will have to adjust the squeegee pressure setting on each print he...

Page 62: ...entation can be an invaluable resource Frequency Maintenance WARNING To prevent possible injury to personnel and or damage to the equipment lock out and tag the electrical service and compressed air supply to the equipment Daily Check and Clean Print Carriage Assembly Items required 1 Towel Use a towel to clean ink lint dirt or spray adhesive from the print carriage guide shafts chopper linkage as...

Page 63: ...required 1 Vactra No 4 Oil M R Part No 7017018 IMPORTANT Under normal operating conditions the oil level in the reservoir should gradually decrease over time If the oil level does not decrease contact the M R service department 1 Visually inspect oil level To add oil to the reservoir flip open the cap 1 and fill 2 Empty the oil collection bottle 2 and dispose of used oil according to local recycli...

Page 64: ...te and the chassis top plate as shown Cut 2 pieces of 4 X 4 wood slightly smaller than the measured distance 2 Place the wooden blocks on either side of the carousel center shaft as shown 1 WARNING Do not continue until the blocking procedure outlined in the previous steps has been performed Failure to do so could result in severe or fatal personal injuries 3 Use a towel to remove the old grease f...

Page 65: ...bearing race and the center shaft Frequency Maintenance WARNING To prevent possible injury to personnel and or damage to the equipment lock out and tag the electrical service and compressed air supply to the equipment Every Two Weeks Lubricate Print Carriage Assembly Linear Bearing Items required 1 Permatex Super Lube with Teflon Grease M R Part No 7018034 1 Standard Pump Action Grease Gun Using a...

Page 66: ...nd Air Vents Items required 1 Vacuum Vacuum the area around the fresh air intake vent circulation fan and finger guard assembly 1 Drain Water From Air Manifolds Items required 1 7 16 Open End Wrench 1 3 8 Open End Wrench 1 Remove the manifold drain plugs 1 on the bottom of the indexer chassis to drain any water that may have accumulated Note Plugs may show a small amount of oil No oil or excessive...

Page 67: ...ent Every Three Months Lubricate Micro Registration Threaded Shafts 1 Permatex Super Lube with Teflon Grease M R Part No 7018034 1 Small Brush 1 Towel 1 Use a towel to remove old grease from the threaded shaft surfaces 2 Loosen micro registration knobs 1 3 Turn adjustment knob 2 counterclockwise as far as possible 4 Use a small brush to apply a thin coat of grease to the exposed threads 3 5 Return...

Page 68: ... 10 wt Non Detergent Oil 4 Remove the Baffle 3 by turning to the left counterclockwise 5 Install new Filter Element 4 and replace Baffle 3 Replace Reservoir 1 Firmly push Reservoir up into the Filter Regulator Assembly and turn 1 8 turn to lock into place Note The level sight glass should be facing towards the front of the assembly WARNING To prevent possible injury to personnel and or damage to t...

Page 69: ...ce and compressed air supply to the equipment Every Three Years Replace Servo Amplifier Batteries 1 Servo Battery M R Part No 1017147 IMPORTANT This procedure requires electrical power to be connected to the press IMPORTANT The new batteries must be installed within five minutes of removal of the old battery This will ensure the preservation of program data in the Servo Amplifier memory 1 Open the...

Page 70: ...IMPORTANT This procedure requires electrical power to be connected to the press IMPORTANT The new battery must be installed within five minutes of removal of the old battery This will ensure the preservation of program data in the PLC memory 1 Open the access door on the lower electrical enclosure mounted to the indexer chassis 2 Locate the PLC module 1 mounted to the rear upright wall inside the ...

Page 71: ...dicator is displayed IMPORTANT The new battery must be installed within twenty seconds of removal of the old battery This will ensure the preservation of program data in memory 1 Using a screwdriver open the access door 1 on the rear of the main control panel 2 Locate the battery compartment door 2 at the bottom of the graphic operator terminal Swing the door up from the bottom to open and expose ...

Page 72: ...sture Trap X Lubricate Index Clevis Fork Clevis Plate and Lower Carousel Plate X Lubricate Index Needle Bearing X Lubricate Center Shaft Bushings X Lubricate Print Carriage Assembly Linear Bearing X Lubricate Registration Cam Follower Bearings and Forks X Clean Circulation Fan and Air Vents X Drain Water From Air Manifolds X Lubricate Micro Registration Threaded Shafts X Replace Air Filter Element...

Page 73: ... Plate similar to the one shown below Note You must verify whether your equipment is 50 Hz CE or 60 Hz UL and order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts M R uses the just in time approach to printing manuals so the electrical parts and part num...

Page 74: ...Name Part Numbers All Models 1 Push Button Switch 1017159 2 Switch Single Multi 1017157 3 Switch Test Print 1010011 4 Switch Print Start Print Finish 1010007A 5 Emergency Stop Push Button must also order 1010040B 1010040 6 Operator Interface 1017717 Replacement Battery Not Shown 1017786 7 Switch Front Rear 1017158 8 Switch Automatic Manual 1010007A 9 Push Button Reset 1010001A ...

Page 75: ...put Module 1017478 1017478 1017477 1017477 13 Mixed I O Module 1017787 1017787 1017787 1017529 1017529 14 Contactor C1 1011306 1011306 1011306 1011306 1011306 15 Contactor C2 1011302 1011302 1011302 1011302 1011302 16 Safety Relay K3 1017422 1017422 1017422 1017422 1017422 17 Relay 2 Pole 24 VDC K4 1010204 1010204 1010204 1011033 1011033 18 Relay 2 Pole 24 VDC K5 1010204 1010204 1010204 1010204 10...

Page 76: ...017503 1017503 12 Mixed I O 1017787 1017787 1017787 1017477 1017477 13 Output Module 1017478 1017478 1017529 1017529 14 Contactor C1 1011306 1011306 1011306 1011306 1011306 15 Contactor C2 1011302 1011302 1011302 1011302 1011302 16 Safety Relay K3 1017422 1017422 1017422 1017422 1017422 17 Relay 2 Pole 24 VDC K4 1010204 1010204 1010204 1010204 1010204 18 Relay 2 Pole 24 VDC K5 1010204 1010204 1010...

Page 77: ... 1009004 1009004 Note 380 415V 3Ph 50Hz shown Refer to Schematic Diagrams for Electrical Parts at the beginning of this section before placing a parts order Print Station Control Panel UL CE Print Station Control Panel UL CE Part Name Part Numbers All Models 1 Air Switch 4 Way 2018011 2 Air Switch 4 Way 2018011 3 Air Switch 4 Way 2018011 4 Air Switch 4 Way 2018011 5 Potentiometer 5K Ohm 1029020 Ad...

Page 78: ... Flag 9157934 5 Linear Bearing Carriage 3030113 6 Grease Nipple M6 X 4 5 mm 2005129 7 Air Cylinder Assembly 2009475 8 Fitting Male Swivel Elbow 1 8 NPT 2003004 9 Fitting Y Connector 1 4 Hose 2003086 10 Button Socket Cap Screw 8 32 X 1 1 4 3001071 11 Fitting Y 5 32 Tube w Hole 2003024 12 Button Socket Cap Screw 8 32 X 1 3001024 13 Tubing Polyurethane 5 32 OD 2001077 14 Socket Cap Screw 1 4 20 X 3 4...

Page 79: ...m store mrprint com Bearing Casting Assembly UL CE Bearing Casting Assembly UL CE Part Name Part Numbers All Models 1 Register Bearing Bracket 8362408 2 Cam Follower 3023012A 3 Split Lock Washer ZP 5 8 3022005 4 Fin Hex Nut ZP 5 8 18 3013016 5 Fin Hex Jam Nut ZP 3 8 16 3013014 6 Socket Cap Screw 3 8 16 X 2 3009002 ...

Page 80: ...ng Bracket 9157917 A 2 Keystock 6mm X 6mm X 0 55 9165543 A 3 Pulley Shaft Washer 1 OD 9165502 4 Keystock 6mm X 6mm X 1 125 9165544 5 External Retaining Ring 18mm Shaft 3024072 6 Timing Belt Pulley 8mm Belt 3041604 7 Socket Set Screw 1 4 20 X 3 8 3007003 8 Socket Head Cap Screw M6 X 1 X 16mm 3011075 9 Pulley Shaft 9165515 10 Socket Cap Screw 3 8 16 X 3 4 3009074 11 Flat Washer 3 8 3020010 12 Split ...

Page 81: ...65542 3 Flanged Bronze Bearing 1 2 X 3 4 X 5 8 3023025 4 Micro Positioning Plate 9150014 5 Lock Clamp Spacer Plate 9150017 6 Clamp 3033087 7 Rear Micro Mounting Rod End 9150069 8 Male Rod End 3 8 24 3034003 9 Bottom Micro Casting 9150063 10 Threaded Rod 3 8 16 X 2 5 9150005 34 11 Wrought Flat Washer 3 8 ZP 3020010 12 Front Micro Bushing 5 OD X 19 9150145 13 Female Rod End 3 8 24 3034002 14 Hex Hea...

Page 82: ... OD 8080132 21 Elastic Stop Nut ZP 3 8 16 3012003 22 Top Lock Washer 9150016 23 Female Handle 3032001 24 Acorn Hex Nut 3 8 16 3013139 25 Split Lock Washer ZP 1 4 3022001 26 Button Socket Cap Screw 1 4 20 X 1 1 4 3001043 27 Retractable Spring Plunger 3033090 28 Safety Cable Clip 9150128 29 Spacer 1 OD 9165538 30 SAE Washer 3 4 ZP 3021005 31 Finish Hex Jam Nut ZP 3 4 16 3013031 32 Micro Target Black...

Page 83: ...lder 9159053 3 Double Acting Air Cylinder 2009023B 4 Fitting Male Swivel Elbow 10 32 2003031 5 Socket Cap Screw 8 32 X 5 8 3009051 6 Keylocking Insert 3 8 16 3013106 7 Plastic Knob Round 3 8 16 3033001 8 Screen Holder Stud 3 8 16 X 3 125 9162029 9 Cup Washer 8010005 10 Finish Hex Jam Nut ZP 3 8 16 3013014 11 Screen Frame Locking Bar 9150103 12 Rear Micro Bushing 9150101 13 Rear Micro Mounting Rod ...

Page 84: ...ut 1 2 20 3013023 21 Shoulder Screw Spacer 9362579 22 Left Hand Rear Micro Clevis 9362061 23 Finish Hex Jam Nut ZP 3 8 24 3013015 24 Shoulder Bolt 3 8 X 1 3 4 3006008 25 Rear Screen Holder Casting 9150967 Safety Bar Assembly UL CE Safety Bar Assembly UL CE Part Name Part Numbers 12 10 14 12 16 14 18 16 20 18 1 Safety Bar Mounting Bracket 9150132 9150132 9150132 9150132 9150132 2 Safety Bar Tube 91...

Page 85: ... Name Part Numbers All Models 1 Front Screen Holder 9159051 A 2 Key Locking Insert 3 8 16 3013106 3 Double Acting Air Cylinder 2009023B 4 Fitting Male Swivel Elbow 10 32 2003031 5 Socket Cap Screw 8 32 X 5 8 3009051 6 Threaded Rod 3 4 16 X 5 9150005 15 7 Screen Frame Locking Bar 9150111 8 Screen Holder Stud 3 8 16 X 3 125 9162029 9 Cup Washer 8010005 10 Hex Jam Nut 3 4 16 3013031 11 SAE Washer 3 4...

Page 86: ... 4 Head Stroke Proximity Mounting Bracket 9155692 5 Rubber Grommet 13 16 OD 7001108 6 Rear Head Proximity Mounting Bracket 9155693 7 Head Stroke Scale 9153717 8 Button Socket Cap Screw 6 32 X 3 16 3001112 9 Rubber Grommet 1 1 8 OD 7001016 10 Proximity Slide 9150925 11 Proximity Slide End Plate 9150926 12 SAE Washer ZP 8 3021001 13 Safety Lock Spring 9051503 14 Button Socket Cap Screw 10 24 X 3 4 3...

Page 87: ...7 9150967 9150967 5 Head Cover Right Hand 9157956 9157956 9157956 9157956 9157956 6 Head Cover Left Hand 9157957 9157957 9157957 9157957 9157957 7 Head Tube 9153702 A 9150970 B 9157929 A 9150529 B 9130002 B 8 Micro Lock Plate 2 63 X 3 9165512 9165512 9165512 9165512 9165512 9 Rubber Grommet 1 1 8 OD 7001016 7001016 7001016 7001016 7001016 10 Dome Plug 1 2 Hole 1018009 1018009 1018009 1018009 10180...

Page 88: ... 3009171 3009171 21 Rubber Grommet 13 16 OD 7001101 7001101 7001101 7001101 7001101 22 SAE Washer 10 3021029 3021029 3021029 3021029 3021029 23 Socket Cap Screw 3 8 16 X 1 1 2 3009001 3009001 3009001 3009001 3009001 24 Button Socket Cap 3 8 16 X 3 4 3001025 3001025 3001025 3001025 3001025 25 Split Lock Washer ZP 5 16 3022003 3022003 3022003 3022003 3022003 26 Button Socket Cap 5 16 18 X 3 4 300104...

Page 89: ...A 89 Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com Optional Pressure Equalizer Assembly UL CE Optional Pressure Equalizer Assembly UL CE Part Name Part Numbers All Models 1 Print Head Cover 9165547 A 2 Pressure Regulator With Gauge 2019132 ...

Page 90: ... St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com Head Support Assembly UL CE Head Support Assembly UL CE Part Name Part Numbers All Models 1 Head Support Frame 9132296 2 Leveling Foot 3037001 ...

Page 91: ...ls 1 Squeegee Floodbar Mounting Tube 9165526 2 Squeegee Floodbar Holder Left 9165525 3 Squeegee Floodbar Holder Right 9165524 4 Squeegee Floodbar Air Clamp Cylinder 9162041 5 Socket Cap Screw 5 16 24 X 1 2 3009133 6 Shoulder Bolt 5 16 X 1 1 4 3006015 7 SAE Washer 12 3021036 8 Elastic Stop Nut ZP 1 4 20 3012000 9 Spacer 9165529 10 SAE Washer 5 16 3021023 11 Male Handle 5 16 18 3032009 12 Hex Head B...

Page 92: ...630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com Filter Regulator Assembly UL CE Filter Regulator Assembly UL CE Part Name Part Numbers All Models 1 Filter Regulator Lubricator 3 4 2020091 AA Replacement Filter Not Shown 2019114 A 2 Hose 3 4 I D 3058043 A ...

Page 93: ...ish Hex Nut 1 2 13 3013027 7 Base Side Cover 9150376 R 8 Leveling Bolt 9370109 9 Leveling Bolt Base 9362221 10 Servo Drive Cover 9150375 1 11 Base Side Cover 9150376 L 12 Wrought Flat Washer 1 1 4 ID 3020034 13 Finished Hex Nut 1 1 4 3013052 14 Proximity Mounting Bracket 9151157B 15 SAE Washer 1 4 3021015 16 Socket Cap Screw 1 4 20 X 1 2 3009019 17 Button Socket Cap Screw 1 4 20 X 5 8 3001010 18 S...

Page 94: ...l Panel 9153009 B 9132881 A 9132681 A 9132481 A 9132281 A 5 Pan Head Machine Screw 6 32 X 3 8 3004001 3004001 3004001 3004001 3004001 6 Wrought Flat Washer 5 16 ZP 3020007 3020007 3020007 3020007 3020007 7 Finish Hex Nut 5 16 18 3013015 3013015 3013015 3013015 3013015 8 Split Lock Washer ZP 5 16 3022003 3022003 3022003 3022003 3022003 9 Socket Cap Screw 5 16 18 X 1 3009003 3009003 3009003 3009003 ...

Page 95: ...embly UL CE Chopper Valve Assembly UL CE Part Name Part Numbers 12 10 14 12 16 14 18 16 20 18 1 Valve Assembly Complete 2010050C 2010049C 2010048C 2011014C 2011019 2 Solenoid Valve 2010093 2010093 2010093 2010093 2010093 3 Fitting Male Elbow 1 8 NPT 3 8 Tube 2003146 2003146 2003146 2003146 2003146 4 Muffler 1 8 2014002 2014002 2014002 2014002 2014002 ...

Page 96: ...tringer 8080238 4 Off Contact Regulator 8051244 A 5 Off Contact Down Plate 9150363 6 Off Contact Down Plate 1 8051232 7 Off Contact Lock 9150364 8 Lift Cylinder Extension 9150362 9 Lift Compression Spring 9150361 10 Off Contact Slides 8051242 11 Spacer Bracket 9150366 12 Hex Head Bolt 1 4 20 X 1 3008001 13 Elastic Stop Nut ZP 1 4 20 3012000 14 Flat Washer 1 4 ZP 3020005 15 Socket Cap Screw 1 4 20 ...

Page 97: ...crew Bumper 9150424 3 Distance Bushing 9105258 4 Single Row Angular Contact 3023089 5 Bearing Flange 9105252 6 Oil Seal 3023088 7 Motor Mounting Bracket 9150076 8 Locking Nut M30 X 1 5 3013143 9 Servo Motor 1008422 10 Motor Coupling 2007069 11 Dowel Pin 1 4 X 1 3014001 12 Socket Cap Screw 3 8 16 X 1 3 4 3009023 13 Socket Cap Screw 3 8 16 X 1 3009000 14 Socket Cap Screw 1 2 13 X 2 3009015 15 Split ...

Page 98: ...9131377 A 2 Ball Screw Bumper 9131384 3 Ball Screw Shaft 9150441 4 Reinforcement Plate 9131374 5 Indexer Nut Housing Finish 9131365 6 Index Clevis 8121252C 7 Oil Tube Support 9152078 8 Ball Screw Cover 9131378 A 9 Oil Shield Angle 9131379 A 10 Lube Adapter M8 X 1 8 NPT 2007088 11 Fitting Male Swivel Elbow 1 8 NPT 2003004 12 Oil Tube Shield 9131389 13 Clevis Guide Left 8080255B 14 Clevis Guide Righ...

Page 99: ...5 Internal Retaining Ring 42mm 3024047 26 External Retaining Ring 25mm 3024046 27 Proximity Bracket All Index 9154184 28 Round Proximity 1010223 29 Dowel Pin 1 4 X 1 3014001 30 Cover Mounting Bracket 9131383 31 Clevis Bumper 9131387 32 Socket Cap Screw 1 2 13 X 1 1 4 3009013 33 Socket Cap Screw 3 8 16 X 1 3 4 3009023 34 Socket Cap Screw 1 4 20 X 3 4 3009022 35 Button Socket Cap Screw 10 24 X 3 8 3...

Page 100: ...com Carriage Drive Idler Pulley Assembly UL CE Carriage Drive Idler Pulley Assembly UL CE Part Name Part Numbers All Models 1 Front End Plate 9157909 2 Idler Roller Shaft 9165532 3 Idler Roller 9150907 4 Bearing 3023097 5 External Retaining Ring 3024041 6 Socket Cap Screw 5 16 18 X 1 3009003 7 Socket Cap Screw 10 24 X 5 8 3009045 ...

Page 101: ...002 3022002 6 Heavy Hex Bolt 1 2 13 X 2 3 4 3008021 3008021 3008021 3008021 3008021 7 Pallet Stop C Channel Assembly 9153312 9150824 9150119 A 9150536 A 9154347 8 Pallet Stop Guide 9162354 9162354 9162354 9162354 9162354 9 Pallet Stop Lift Screw 9167509 9167509 9167509 9167509 9167509 10 Elastic Stop Nut 3 8 16 3012003 3012003 3012003 3012003 3012003 11 Plastic Knob Round 3 8 16 3033001 3033001 30...

Page 102: ...r Support 9150438 3 Fitting Male Elbow 3 8 2003002 4 Linear Way Slide With 2 Blocks 3030085 5 Oil Splash Shield 9150407 6 Fitting Elbow 1 8 NPT M6 X 75 2005104 7 Fitting Male Connector 1 8 2003000 8 Hex Lock Bolt 3 8 16 X 3 4 3003002 9 Flat Washer 3 8 3020010 10 Socket Cap Screw 1 4 20 X 3 4 3009022 11 Socket Cap Screw 3 8 16 X 1 3009000 12 Dowel Pin 3 8 X 1 3014040 13 Hex Head Bolt 3 8 16 X 4 300...

Page 103: ... Fork 9150151 4 Double Index Cylinder Bracket 9151144 5 Pivot Bracket 2009232 6 Female Rod End 5 16 24 3034001 7 Double Acting Cylinder 2009031 8 Button Socket Cap Screw 1 4 20 X 1 2 3001005 9 Socket Cap Shoulder Screw 5 16 X 1 3006014 10 Elastic Stop Nut ZP 5 16 18 3012001 11 Cylinder Bronze Bearing 3 8 X 1 2 X 1 2 3023170 12 Socket Cap Shoulder Screw 3 8 X 1 1 4 3006007 13 Socket Cap Screw 10 24...

Page 104: ... ZP 5 16 24 3013032 Oil Panel Assembly UL CE Oil Panel Assembly UL CE Part Name Part Numbers All Models 1 Oil System Sub Panel 9150452 2 Valve 24 VDC 2012055 3 Air Two Injector Pump 2007084 4 Fitting Male Connector 1 8 2003000 5 Fitting Male Swivel Elbow 1 4 2003013 6 Muffler 1 8 2014002 7 Round Head Machine Screw 6 32 X 7 8 3005008 8 Socket Cap Screw 1 4 20 X 1 1 2 3009017 9 Button Socket Cap Scr...

Page 105: ...0301 9150301 9150301 4 Left Locking Cam 3 01 9050154 C 9050154 C 9050154 C 9050154 C 9050154 C 5 Right Locking Cam 3 01 9050153 C 9050153 C 9050153 C 9050153 C 9050153 C 6 Spherical Washer 422 X 75 9102153 9102153 9102153 9102153 9102153 7 Wrought Flat Washer 5 16 3020007 3020007 3020007 3020007 3020007 8 Elastic Stop Nut 5 16 18 3012001 3012001 3012001 3012001 3012001 9 Button Socket Cap Screw 3 ...

Page 106: ... 5 Upper Carousel 9153150 9150680 9150660 9150670 9130020 6 Registration Fork 9152069 A 9152069 A 9152069 A 9152069 A 9152069 A 7 Lift Proximity Bracket 9130043 9130043 9130043 9130043 9130043 8 Lower Carousel 9153110 9150861 9150420 9150520 9130010 9 Machine Screw Washer ZP 10 3021008 3021008 3021008 3021008 3021008 10 Button Socket Cap Screw 10 24 X 1 2 3001013 3001013 3001013 3001013 3001013 11...

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