M&H 4500 Manual Download Page 20

 

Page 20 of 27 

 

b

 

Using the measured torque amount, increase the torque wrench setting by 20in-lbs.   

c

 

Re-torque 3 to 5 of the bolts around the leak.  Repressure test the valve.   

d

 

If the valve still leaks, this step can be done once more.   

e

 

If the valve still leaks after the second attempt, the Vane Seat Ring may need 

replacement.   

 

Valve Sizes 

Vane Ring Bolt Wrench Size 

Max Vane Ring Torque 

3” thru 12” 

7/16” Hex Head Bolt 

150in-lbs 

14” thru 24” 

9/16” Hex Head Bolt 

220in-lbs 

30” thru 54” 

7/32 Allen Key Bolt 

220in-lbs 

60” thru 72” 

9/16” Hex Head Bolt 

220in-lbs 

 

  

SECTION 5.3 – VANE SEAT RING REPLACEMENT  

M&H BFV’s design complies with the AWWA C504 Appendix guidance that “permits field adjustment 

or replacement of rubber seats when leakage occurs past the disc.”  So, if an M&H rubber seat becomes 
damaged or badly worn, field replacement of the rubber seat can be accomplished with relative ease.  The 
rubber seat can be replaced without removal of the shaft & vane assembly. This can be accomplished at 
the installation site for all valve sizes with standard tools.  Assuming the maintenance staff can safely 
access the Vane Seat Ring side of the valve, this can be done with the valve still in the line.  

 
Section 5.3.1.1 – 3” thru 24” REMOVAL OF EXISTING VANE SEAT RING  

1.

 

With vane in the closed position, remove seat retention screws.  

  

2.

 

Open valve approximately 20 degrees to remove the seat.  NOTE: For 3” thru 24” valves, the Vane 
Ring Rubber is molded to the stainless-steel insert.  They are one unit and can only be removed from 
the valve as one piece.  

  

3.

 

Lift the near side seat edge up from the seat recesss area and, using a rubber mallet or hammer & 
block of wood, tap lightly on the seat edge to bump the Vane Seat Ring away from the recess area of 
the vane.  

  

4.

 

Gently work the Vane Seat Ring free, keeping in mind that resistance may be encountered at areas of 
contact near the shaft locations. (Forcible removal may damage the seat and prohibit reuse, if 
desired.)  

  

5.

 

Clean any debris, grease, or coating material from seat recess on vane and from stainless steel 
seating surface in the valve body.   

 
Section 5.3.1.2 – 3” thru 24” INSTALLATION OF NEW SEAT  

1.

 

With the existing vane seat ring removed and the seating area cleaned of any debris and raised (or 

rough) surfaces smoothed, move the vane to the close position.  Make sure the vane is level in the valve 
body. (If vane is not level, refer to Section 5.5 – VANE LEVEL ADJUSTMENT) 
2.

 

Fully lubricate the stainless-steel body seat with an NSF61 approved grease or pipe lubricant. Use 

extra lubricant at contact area near the shaft locations. Fully lubricate the rubber portion of the new 
Vane Seat Ring.  Lay the Vane Seat Ring on vane, aligning the vane ring bolt holes in the vane and seat 

Summary of Contents for 4500

Page 1: ...M H VALVE COMPANY AWWA C504 00 BUTTERFLY VALVES CLASS 150 250 SIZES 3 THRU 72...

Page 2: ...2 3 Installation Safety 9 2 4 Inside Diameter of Mating Pipe 9 2 4D Mating Pipe Inside Diameter Drawing 10 2 5 Pipe Connection 11 2 5 1 Mechanical Joint Follower Glands 11 2 5 2 Flanged End Connection...

Page 3: ...Seat Ring 21 5 3 2 2 30 thru 72 Installation of New Vane Seat Ring 22 5 3 2 3 Service Details 22 5 4 M H BFV Traveling Nut Operator 23 5 4 1 General 23 5 4 2 External Obstruction 23 5 4 3 Internal to...

Page 4: ...u 20 Mechanical joint x flanged ends are generally produced up to the 16 size Rubber seated butterfly valves are designed to provide a 100 shut off at operating pressures in accordance with AWWA C504...

Page 5: ...lity without disassembly of the shaft vane assembly SECTION 1 5 SHAFT VANE DESIGN AWWA C504 covers the use of either a single piece shaft or a two piece stub shaft A single piece shaft is common for t...

Page 6: ...se with very specific design criteria When specifying pricing or ordering automated valves the information required includes pressure velocity open close or modulating service available power supply c...

Page 7: ...ating Maximum Temp Type Motor Weather explosion proof Etc Type of Reversing Controller Nema Class Type of Pushbutton Station Nema Class Pushbutton Station Control Voltage Special Requirements Suggeste...

Page 8: ...cally retained seat on the vane provides for adjustment or replacement with relative ease It is recommended that BFVs be installed with the seat side positioned for best access to the seat for future...

Page 9: ...her applicable standards Individual states may have more stringent regulations Contact the appropriate state agency before any work is begun for additional information and any potential permitting req...

Page 10: ...Page 10 of 27...

Page 11: ...e torque on the nuts should be uniform utilizing an alternating star pattern with as many as five repetitions of tightening to assure even torque stress c The MJ bolts should be torqued in accordance...

Page 12: ...Page 12 of 27...

Page 13: ...1 9 16 1 1 8 7 UNC 4 20 1 11 16 1 1 8 7 UNC 4 24 1 7 8 1 1 4 7 UNC 4 30 2 1 8 1 1 4 7 UNC 4 DOM 8 IMP 36 2 3 8 1 1 2 6 UNC 4 DOM 6 IMP 42 2 5 8 1 1 2 6 UNC 4 48 2 3 4 1 1 2 6 UNC 8 54 3 1 3 4 5 UNC 1...

Page 14: ...ar a bend in a pipeline without proper adequate restraint to support the valve and prevent it from blowing off the end of the line It is good engineering practice to consider whether or not thrust blo...

Page 15: ...s that Foreign material left in pipeline during installation often results in valve or hydrant leakage during pressure testing This remains a common cause of testing failure relating to valves hydrant...

Page 16: ...t the requirements of AWWA C504 Class 150B Requirements for higher pressure rated valves such as CL 250B must be specifically noted at the time of purchase Leakage for pipeline testing is defined as t...

Page 17: ...d before actuating the valves SECTION 4 3 THROTTLING The M H traveling nut operator is designed hold in place at any intermediate position and not allowing line flow to move the vane Throttling operat...

Page 18: ...450 butterfly valves BFV are sized to meet requirements of AWWA C504 CL150B Standard applications utilize the following operators SIZE MODEL TURNS 3 THRU 12 FA12 29 14 THRU 20 1250 FA16 48 24 2200 FA2...

Page 19: ...he appropriate state agency before any work is begun for additional information and any potential permitting requirements SECTION 5 2 VANE SEAT RING ADJUSTMENT Sizes 3 thru 72 1 If there is a small le...

Page 20: ...th vane in the closed position remove seat retention screws 2 Open valve approximately 20 degrees to remove the seat NOTE For 3 thru 24 valves the Vane Ring Rubber is molded to the stainless steel ins...

Page 21: ...ot hold pressure then consult the factory 5 For 14 thru 24 BFVs a Set the torque wrench to 160in lbs torque all of the bolts down to 160in lbs in an alternating star pattern as shown in the picture be...

Page 22: ...tly work the Vane Seat Ring free keeping in mind that resistance may be encountered at areas of contact near the shaft locations Forcible removal may damage the seat and prohibit reuse if desired 6 Cl...

Page 23: ...ated pressure then the process is done e If the valve does not hold increase the setting on the torque wrench to 220in lbs and a repeat the process f If the valve holds the rated pressure then the pro...

Page 24: ...rence due to backfill material becoming wedged between the op nut and thrust plate Binding can be checked by removing or loosening the operating nut 3 An improperly fitted operating nut may cause it t...

Page 25: ...has good movement from the Open position but binds as it approaches the Closed Position it is likely that there is an obstruction in the line preventing the valve from fully closing 5 The only way to...

Page 26: ...lace 6 Move the vane out of the seat area and then back into the seat to confirm that the adjustment leveled the vane Section 5 5 3 Vane Level Adjustment Procedure for 48 thru 72 BFVs M H does not man...

Page 27: ...e ground use it is easily painted over to match customer piping paint schemes 2 In some instances M H will use TNEMEC Pota Pox N141 two part epoxy N141 is NSF61 and UL approved and meeting the require...

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