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M&C PSP4000-H, Instruction Manual

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M&C PSP4000-H Instruction Manual Download Page 1

 

 

 

 

 

Electrically-Heated and Portable 
Gas Sample Probe 

 
 

PSP4000-H, PSP4000-H/C, 
PSP4000-H/C/T

 

 
Instruction Manual 
Version 1.01.00

 

 
 
 
 
 

 

 
 
 
 
 
 

Summary of Contents for PSP4000-H

Page 1: ...Electrically Heated and Portable Gas Sample Probe PSP4000 H PSP4000 H C PSP4000 H C T Instruction Manual Version 1 01 00 ...

Page 2: ...hesitate to contact M C or your M C authorized distributor You will find all the addresses in the appendix of this instruction manual For additional information about our products please go to M C s website www mc techgroup com There you can find the data sheets and manuals of our products in German and English This instruction manual does not claim completeness and may be subject to technical mod...

Page 3: ...line 13 14 2 Electrical connection 14 14 3 Calibration gas discharge 14 14 4 Temperature measurement 15 15 Starting 15 16 Maintenance 16 16 1 Changing the filter element 16 17 Switching off 18 18 Disposal 18 19 Spare parts list 19 20 Appendix 20 List of illustrations Figure 1 Connection of the heated sample line 13 Figure 2 Sample facilities 21 Figure 3 Wiring plan 22 Figure 4 Basic version 23 Fig...

Page 4: ...ctions and warnings closely Read this manual carefully before commissioning and operating the device If you have any questions regarding the product or the application please don t hesitate to contact M C or your M C authorized distributor 2 DECLARATION OF CONFORMITY CE Certification The product described in this operating manual complies with the following EU directives EMV Instruction The requir...

Page 5: ...This also applies to any external control circuits that are connected The device is only to be used within the permitted range of temperatures and pressures Check that the location is weather protected It should not be subject to either direct rain or moisture The device must not be used in hazardous areas Installation maintenance monitoring and any repairs may only be done by authorized personnel...

Page 6: ...y occur in case the respective note is not respected NOTE These are important information about the product or parts of the operating manual which require user s attention QUALIFIED PERSONNEL These are persons with necessary qualification who are familiar with installation use and maintenance of the product High voltages Protect yourself and others against damages which might be caused by high vol...

Page 7: ...g conditions and to measurement work is a necessary condition for a measurement system to work smoothly Basically the gas sample should be kept to a necessary minimum This is made possible thanks to optimised downstream gas processing using M C components Only in this way is it possible to reduce maintenance to a minimum while ensuring maximum availability 7 SERIAL NUMBERS The nameplates bearing t...

Page 8: ...inutes Gas inlet Basic connection G 3 8 i probe tube or adapters optional Gas outlet 1 8 NPT tube connector ø 6 mm optional ø 8 mm and pipe clamp for attachment of heated sample line Power supply 220 240V 50 60Hz 200 W or 115V 60Hz Electrical connection Plug and socket connector 7 pin with 4 meter connection cable Electrical equipment standard EN 61010 EN 60519 1 System of protection IP40 EN 60529...

Page 9: ...000H AO Part No 40S9111 is necessary 40S9111 Support tube adapter PSP4000H AO with 3 o rings and 1 gasket material stainless steel SS 316Ti Heated sample tubes SP34 H data sheet 2 19 40S9115 Heated sample tube SP34 H with integrated thermostat 40S9120 Heated sample tube SP34 H1 1 with thermocouple sensor FeCuNi 40S9125 Heated sample tube SP34 H2 with PT100 sensor Pre filter SP1 04S5000 Pre filter ...

Page 10: ... the probe side 0 5 m 1 6 ft connection cable axial to the rear with 7 pole plug 01B4036W Electrically heated sample line PSP4M4 6 W with replaceable PTFE tube DN 4 6 230 V 50 Hz tube stub out of stainless steel on the probe side outer jacket corrugated hose max temperature 200 C 392 F price per meter 40S9090 Aluminium framed case for portable gas sample probe PSP4000H and max 5 m 16 4 ft heated s...

Page 11: ...TE The max length of heated sample lines for PSS 5 gas conditioning systems with integrated temperature controller is 12 m 39 4 ft for 230V 50 Hz resp 6 m 19 4 ft for 115 60 Hz If unheated sample lines are used this should be conducted on a descending gradient to the gas sample conditioning system 11 DESCRIPTION The standard version is as follows The stainless steel filter chamber SS316Ti with an ...

Page 12: ...is 600 mm 23 6 Optionally available is the PSP transport case for transporting the PSP4000 H gas sample probe including a maximum 5 m 16 4 ft heated sample line PSP 4M4 6 resp max 8 m 26 2 ft for type PSP W4M4 6 12 RECEIPT OF GOODS The gas sample probe PSP4000 H is normally delivered in two packaging units 1 Basic gas sample probe with optional mounting accessories 2 Optional sample tubes The gas ...

Page 13: ...n The outlet s threaded connection is provided for the connection of a tube with an external diameter of 6 mm optionally 8 mm Before connecting a sample line not specified by M C the tube connection should be prepared according to the following sketch M C s heated sample lines type PSP 4M4 6 and PSP W4M4 6 are manufactured to fit the mechanical and electrical connections to the PSP4000 H gas sampl...

Page 14: ...C 356 F the green control light is extinguished and then lights up when the heating element is switched on to adjust the temperature For safety reasons we recommend switching the gas pump on only after another fifteen minutes has elapsed in order to ensure that the sampling probe heats up completely When using the SP34 H heated sample tube the electrical connection should be made separately using ...

Page 15: ... the 7 pin plug Caution hot surface The surface temperature of the protective housing is approx 50 C Risk of burns due to contact with hot surface Use protective gloves Use personal protective equipment When using the device for the first time and when connecting the heated sample line proceed as follows In the case of the PSP4000 H draw the probe s filter chamber forwards out of heat insulated pr...

Page 16: ...aintenance is restricted essentially to replacing filter elements and checking seals Caution hot surface The gas sampling probe is hot Risk of burns due to contact with hot surface Use protective gloves when changing the filter element Use personal protective equipment 16 1 CHANGING THE FILTER ELEMENT As far as possible the filter element should be changed when the probe is cold Caution hot surfac...

Page 17: ... H 1 01 00 17 Check the filter element seals and the O ring at the filter head and replace if necessary Clean filter chamber Clean or rod through the sampling tube in order to remove any deposits Then re assemble in reverse order ...

Page 18: ...rom the process gas Warning Aggressive Condensate Living tissue as well as many materials are destroyed by contact with this chemical Do not inhale vapors and avoid contact with skin eyes and clothing Wear safety glasses and appropriate protective clothing 18 DISPOSAL If the device has reached the end of its life cycle please observe the legal requirements and any other existing standard regulatio...

Page 19: ...F R 3 6 9 90S2078 Ceramic fiber gasket 3 4 max 1250 C 2282 F R 1 1 1 90S2080 Novapress gasket 3 4 blue max 600 C 1112 F R 1 1 1 90S2077 Flange gasket DN65 PN6 B Novapress 67mm i d S 94S0040 PTFE fix ring for 3 8 fitting P No 40 S 9005 R 2 4 5 94S0050 Thermostat 100 to 180 C 212 to 356 F with 6 mm sensor tube R 1 1 93S0018 Temperature resistant heat sink compound max 200 C 392 F 100 g 0 2 lb tube R...

Page 20: ... Filter unit and connection of the heated sample line High temperature sample tube aluminium oxyde Electrically heated sample tube SP34 H Further product documentation can be seen and downloaded from our home page www mc techgroup com Data sheet portable heated sample probe PSP4000 H Document 2 18 Data sheet electrically heated sample probe tube SP34 H Document 2 19 ...

Page 21: ...www mc techgroup com PSP4000 H 1 01 00 21 Figure 2 Sample facilities ...

Page 22: ...22 PSP4000 H 1 01 00 www mc techgroup com Figure 3 Wiring plan ...

Page 23: ...www mc techgroup com PSP4000 H 1 01 00 23 Figure 4 Basic version ...

Page 24: ...24 PSP4000 H 1 01 00 www mc techgroup com Figure 5 Carrying case to transport sample probe ...

Page 25: ...www mc techgroup com PSP4000 H 1 01 00 25 Figure 6 Filter unit and connection of the heated sample line ...

Page 26: ...26 PSP4000 H 1 01 00 www mc techgroup com Figure 7 High temperature sample tube aluminium oxide ...

Page 27: ...www mc techgroup com PSP4000 H 1 01 00 27 Figure 8 Electrically heated sample tube SP34 H ...

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