Mandam TOP 2.5 Operation Manual Download Page 9

TOP 3.0S

 

3.00

 

10

 

8

 

140

 

1360

 

13

 

10

 

180

 

1575

 

TOP 4.0H

 

4.00

 

13

 

10

 

160

 

1777

 

17

 

12

 

200

 

1933

 

TOP 4.0SH

 

13

 

10

 

180

 

2390

 

17

 

12

 

240

 

2669

 

TOP 4.8H

 

4.80

 

16

 

12

 

190

 

2085

 

22

 

16

 

300

 

2136

 

TOP 4.8SH

 

16

 

12

 

220

 

2705

 

TOP 6.0SH

 

6.00

 

20

 

15

 

300

 

5010

 

 

 2.2.

 

Intended use of the TOP cultivator

 

 

The TOP cultivator is an all-purpose machine for shallow ploughing or used instead 

of ploughing for:

 

 

shallow stubble cultivation (up to 15 cm) to mix post-harvest residues, stop soil 
water  evaporation,    increase  the  growth  of  weeds  and  self-seeding  plants,  and 
reduce ploughing resistance, or deep cultivation,

 

 

deep cultivation (up to 35 cm) to loosen cultivated soil, mix mineral and organic 
fertilizers, and prevent mineralisation of humus in the ploughing soil.

 

  

The application of right and left side shields improves the degree of stubble mixing. 

As a result, the concentration of phenol compounds affecting the growth of crops in the 
following year in the crop rotation system is reduced. The application of the TOP cultivator 
for  deep  cultivation  eliminates  the  need  of  ploughing,  and  as  such,  this  allows  cost 
reduction,  eliminates  the  risk  of  excessively  compacted  soil,  and  helps  to  complete 
farming work on time.

 

NOTE! The  cultivator  is  designed  exclusively  for  agricultural  use.  Use  for 

any other purpose will be construed as misuse and will void the warranty.

 

 

NOTE!

 

Failure  to  comply  with  the  recommendations  in  these  operating 

instructions will be construed as misuse. The manufacturer is not liable for 
damage resulting from the operation of the machine not in accordance with 
its intended use.

 

 3.

 

General safety rules

 

 

   

The cultivator may only be used and repaired by persons who are familiar with its 

operation and the mating tractor and with the rules of conduct for the safe operation and 
handling of the cultivator. The manufacturer is not responsible for arbitrary changes to 
the  design  of  the  cultivator.  During  the  warranty  period,  only  factory-made  "MANDAM" 
parts must be used.

 

  

The cultivator should be operated with all precautions in mind, in particular:

 

 

before each start-up, check that the cultivator and the tractor are in safe condition 
when moving and working,

 

 

use of the machine by minors, persons who are ill or under the influence of alcohol 
or other intoxicants is prohibited,

 

Summary of Contents for TOP 2.5

Page 1: ...z o o 44 100 Gliwice ul Toru ska 14 e mail mandam mandam com pl Phone 48 32 232 26 60 Fax 032 232 58 85 TIN 648 000 16 74 REGON statistical No P 008173131 OPERATION MANUAL TOP cultivator Revision III...

Page 2: ...ws No 199 item 1228 and Directiveof the European Union 2006 42 EC of 17 May 2006 Persons responsible for the technical documentation of the machine Jaros aw Kudlek ukasz Jakus ul Toru ska 14 44 100 Gl...

Page 3: ...isk 11 4 General information on use 12 4 1 Preparing the cultivator for work 14 4 2 Coupling the cultivator to the tractor 16 4 3 Operation and adjustment 16 4 4 Operation of the TOP cultivator 21 4 5...

Page 4: ...provisions of this manual please contact the manufacturer Notes that are important for safety reasons are marked with the sign The machine has a data plate located on the main frame The plate contains...

Page 5: ...ns that are lost or illegible should be replaced with new ones Table 1 Information and warning signs Safety signs Meaning of the safety sign Location on the machine Read the operating instructions bef...

Page 6: ...f parts may move Mid frame near side frames Pressurised liquid jet bodily harm Cylinders Fixing point for transport belts Upper part of the drawbar upper fastener bolt Rear frame part rigid frame adja...

Page 7: ...Frame 2 right side frame 3 left side frame 4 disc beam 5 shaft 6 shaft arm 7 drawbar 8 working component 9 shaft bracket 10 right disc 11 left disc 12 cylinder 13 hydraulics mechanical lock 14 bumper...

Page 8: ...vator transport carriage 1 axle with wheels 2 carriage frame 3 cylinder with hydraulic system fig 13 4 frame holder 5 turnbuckle 6 drawbar Table 2 Technical data of the TOP cultivator Type Working wid...

Page 9: ...need of ploughing and as such this allows cost reduction eliminates the risk of excessively compacted soil and helps to complete farming work on time NOTE The cultivator is designed exclusively for a...

Page 10: ...nd to secure the suspension pins with split pins When coupling the tractor to the cultivator it is forbidden for persons to stay between the machine and the tractor during this time The tractor workin...

Page 11: ...nsion system and there are no excessive loads on the machine frame and the tractor s suspension system Particular care should be taken when passing and overtaking and on bends The permissible width of...

Page 12: ...to the transport position The plough beams with working components are attached to the frame Standard cultivators are equipped with a shaft and a disc beam mounted to the shaft arms The task of the di...

Page 13: ...nt mounted device a distance between the centre of gravity of the front mounted device and the centre of the axle b tractor wheel track c distance between the centre of the rear axle and the centre of...

Page 14: ...hine make sure there are no bystanders in the vicinity 4 1 Preparing the cultivator for work The cultivator is usually delivered ready for work Due to the limitations of transport facilities it is als...

Page 15: ...afts in the arm holders requires that the bolts be evenly tightened diagonally so that the entire plane of the arm holders is adjacent to the plane of the shaft clamp profile This provides the most se...

Page 16: ...ooks drive up carefully suspend the machine from the lower links then secure connect the top upper fastener on the tractor During operation of the unit the hitch point of the upper fastener at the uni...

Page 17: ...th hydraulic adjustment of working depth the working depth is set using pawls located at the piston rod of the cylinder As more pawls are folded the operation of the machine becomes shallower In a con...

Page 18: ...the machine Fig 11 Incorrect installation of pawls on cylinder piston rod Partial omission of the attachment of the pawls to the cylinder results in uneven distribution of the forces acting on the pis...

Page 19: ...e stubble with low loosening recommended for compact soils with optimum moisture content and soils of medium and low compactness Fig 12 opening A Fig 13 nut C unscrewed The steeper position of the cou...

Page 20: ...member to remove the hinge lock before lifting the side arms into the transport position A properly hitched cultivator should follow the tractor evenly during operation and loosen the soil uniformly o...

Page 21: ...turn to lock with the mid frame 1 A properly hitched cultivator should follow the tractor evenly during operation and loosen the soil uniformly over the entire working width For longitudinal levelling...

Page 22: ...diagonal white and red stripes Once the plates have been fixed the electrical wires of the warning light device should be connected to the socket of the tractor s electrical installation The manufact...

Page 23: ...cation Each time the cultivator is finished working the soil must be cleaned followed by an inspection of the parts and assemblies Otherwise there may be a problem with the folding of the machine if t...

Page 24: ...g 16 Lubrication points on the TOP cultivator NOTE It is forbidden to work on a damaged machine caused by any event resulting in a broken or deformed frame shaft or other assembly of the machine 4 7 S...

Page 25: ...plant debris each time after use and inspect the bolt and pin connections and the condition of the working elements and other parts When cleaning plant debris and strings winding up at the bearing poi...

Page 26: ...ods of the hydraulic cylinders during winter and when the machine is not in use for a long period of time and protect them with vaseline or acid free grease to protect them from corrosion 5 1 Operatio...

Page 27: ...2 quick coupling 3 T piece 4 orifice 5 copper washer 6 hydraulic hose 1m 7 hydraulic hose 0 7m 8 hydraulic hose 2 2m Fig 18 Diagram of the hydraulic system of the TOP carriage 1 cylinder 2 3 hydrauli...

Page 28: ...Next take the wheel to a specialised workshop to locate and repair the damage Significantly damaged tyres particularly profile damage must be replaced immediately Setting of wheel bearing axial cleara...

Page 29: ...r before winter the drainage valve should be unscrewed and cleaned Checking the pneumatic system involves visually inspecting for leaks especially at the connection points when checking the system the...

Page 30: ...nect the cylinder to the system and when mounted on one side run through the entire cycle a couple of times to fill the cylinder completely with oil Failure to do so may result in a sudden fall of the...

Page 31: ...ANDAM machines please visit our website at www mandam com pl tab Parts On this page we provide catalogues and spare parts sheets in PDF format containing up to date parts diagrams for each machine tog...

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