Mandam KNIFE ROLLER 3.0 Instruction Manual Download Page 21

21 

The long service life and efficiency of a machine depends to a large extent on regular 

lubrication. Use mineral greases for lubrication. Clean the lubrication points thoroughly 

before pressing or applying grease.

 

CAUTION! It is forbidden to work on a damaged machine caused by any 

event resulting in a broken, or deformed frame, roller or other assembly 

of the machine! 

 

5. Technical maintenance

After completing the work, lubricate roller bearings, hinges and cylinder bolts 

(at

least every 10 hours of operation)

.

 

For lubrication purposes, the grease of type

ŁT

-

43 can be used.

Once the work is completed, the soil residues must be removed from the roller.

Check the  connections  and  subassemblies. Tighten any  loose  screw  connections.

Replace or refurbish any damaged or worn parts.

Use only original screws and nuts when replacing worn parts.

Always remember to tighten the bolt connections properly.

Replace or refurbish any damaged or worn parts.

Before a new work season is commenced, always add up the grease in the bearing

assemblies.

CAUTION! During any maintenance work, the roller must rest on the ground. 

The tractor engine must be stopped. 

 5.1.

 

Hydraulic system maintenance (knife roller H) 

 

Maintenance  of  the  hydraulic  system  (Fig.  12)  involves  visual  inspections  for  its  leak 

tightness. Remember to insert pins into quick

-

fit connectors.  In case of oil leakage from 

connections of hydraulic hoses, the connector must be tightened. If the oil leakage is not 

remedied, replace the element or the hose with a new one.  If the leakage occurs outside 

the connector, replace the leaking hose with a new one. Mechanical damage also requires 

replacement of the subassembly. It is recommended that the hydraulic hoses be replaced 

every 5 years. If oil appears on the piston rod of the hydraulic cylinder, check for the 

nature of the leakage. Check the sealing once the piston rod is fully moved out. Minor 

leakage  which  results  in  covering  the  piston  rod  with  an  oil  film  is  acceptable.  If  the 

amount of oil is greater or there are oil drops, shut down the unit for the period required 

to repair the malfunction (defective wiper seal).

 

Summary of Contents for KNIFE ROLLER 3.0

Page 1: ...Gliwice Poland e mail mandam mandam com pl Phone 032 232 26 60 Fax 032 232 58 85 NIP Tax ID 648 000 16 74 REGON Registration no P 008173131 INSTRUCTION MANUAL KNIFE ROLLER TANDEM KNIFE ROLLER TANDEM H...

Page 2: ...l of Laws No 199 item 1228 and the Directive of the European Union 2006 42 EC of 17 May 2006 Persons responsible for the technical documentation for the machine Jaros aw Kudlek ukasz Jakus ul Toru ska...

Page 3: ...assessment 15 4 General information on the use of the implement 16 4 1 Hitching the roller with the tractor 17 4 2 Operation and adjustment 18 4 2 1 Setting the knife direction 18 4 3 Maintenance and...

Page 4: ...ufacturer The following mark indicates the guidelines that are important due to safety reasons Machine identification Identification data of the roller including basic information on the manufacturer...

Page 5: ...signs and inscriptions with new ones Table 1 Information and warning signs Safety sign Meaning of the safety sign Location on the implement Read the instruction manual prior to operating the implement...

Page 6: ...ts can move Middle frame adjacent to side frames Pressurized fluid hazard of bodily injury Cylinders Fixing point for transport belts Upper part of the drawbar upper fastener bolt Rear part of the fra...

Page 7: ...e in single and tandem versions in the working widths of 3 0 m 3 5 m 4 0 m 5 0 m and 6 0 m Fig 1 Knife roller 3 0 roller rubber protection knife roller top hitch connector drawbar support foot roller...

Page 8: ...NDEM KNIFE ROLLER 3 0 3 460 60 800 TANDEM KNIFE ROLLER 3 5 3 5 460 65 933 TANDEM KNIFE ROLLER 4 0 4 460 80 1060 TANDEM KNIFE ROLLER 4 0 H 4 460 80 1180 TANDEM KNIFE ROLLER 5 0 H 5 460 100 1390 TANDEM...

Page 9: ...ttached in its place using bolts The Tandem foldable knife rollers in the working width of 4 0 5 0 and 6 0 are adapted to be attached to the front three point hitch They also feature a floating drawba...

Page 10: ...10 Fig 2 Tandem knife roller 3 0 stabilizing spring top hitch floating position locking bolt bottom hitch 460 roller 7 knives on the perimeter 460 roller 8 knives on the perimeter...

Page 11: ...11 Fig 3 Knife roller 4 0 H hydraulic system stabilizing spring roller rubber protection 380 knife roller top hitch bottom hitch roller angle adjustment support foot...

Page 12: ...a perfect tool for fighting the European corn borer The working part of the roller is an openwork drum with cutting knives bolted on its circumference The knives are made of the HARDOX wear resistant...

Page 13: ...ted and repaired only by persons familiar with its operation and the attached tractor as well as the rules of safe operation and maintenance of the knife roller The manufacturer shall not be responsib...

Page 14: ...cotter pins While hitching the tractor with the roller do not stay between the implement and the tractor The tractor used together with the roller must be fully functional and in good working order Do...

Page 15: ...to eliminate the risk of accidents However there is some residual risk that may result in an accident The biggest hazard occurs when during using the implement for purposes other than described in th...

Page 16: ...tyre pressure in the tractor wheels is equal on both axes to ensure even operation WARNING Do not exceed the maximum permissible axle and tyre loads The front axle load must not be less than 20 of the...

Page 17: ...the roller with the tractor Tyre pressure in the tractor wheels must comply with the values recommended by the manufacturer The lower bars of the three point hitch should be at the same height spaced...

Page 18: ...rking depth of the knife roller is adjusted by means of the turnbuckles Fig 8 The knives should operate on the field surface The knife roller shall not penetrate into the soil deeper than 2 3 cm The w...

Page 19: ...tting the tandem knife roller for front hitch operation In order for the implement to work properly on the rear hitch the floating position locking bolt must be locked and the rollers must be turned t...

Page 20: ...n Clean the knife roller from soil after each use and inspect the parts and assemblies Otherwise there may be a problem with the folding of the machine if the rollers are clogged with earth and there...

Page 21: ...ork season is commenced always add up the grease in the bearing assemblies CAUTION During any maintenance work the roller must rest on the ground The tractor engine must be stopped 5 1 Hydraulic syste...

Page 22: ...shall be sent to a specialist shop for refurbishment or replaced To re assemble the cylinder proceed as follows connect the hoses correctly as they are connected in the adjacent cylinder first install...

Page 23: ...hould be set only on a hardened surface CAUTION The roller should be stored in a location where it is not hazardous to people and the environment 7 Roller transport According to the road traffic safet...

Page 24: ...nual the implement will have a long life however worn or damaged parts must be replaced In case of serious damage broken and deformed sections which deteriorates the implement operation and causes a h...

Page 25: ...r should contain part numbers and quantities as well as details of the ordering party payer together with a contact phone number The parts are sent directly to the specified address on the COD basis I...

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