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General Notes on Maintenance Work

MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4..

5

Maintenance Schedule for Light Duty

3

General Notes on Maintenance Work

3.1

When performing maintenance work

DANGER

Risk of injury and scalding!!

Therefore:

S

Carefully read the safety regulations 

 in the Operating Instructions!

NOTE

No liability for engine damage if non-approved spare parts are used.

Therefore:

S

Use only genuine MAN spare parts. MAN will accept no responsibility for damage resulting from the
installation of other parts from external sources.

S

Exchange worn seals.

S

Tighten screwed connections for which tightening torques are specified (see “Service Data"), always
using a torque wrench.

S

Clean removed parts before refitting them, and check them for damage unless exchange is mandatory.

3.2

When checking the engine oil level or changing the engine oil

NOTE

No liability for engine damage if non-approved fuels, lubricants and fluids are used!

If non-approved fuels, lubricants and fluids are used, MAN accepts no liability for material damage.

Therefore:

S

Only use approved fuels, lubricants and fluids (see publication “Fluids, Lubricants and Coolants for
MAN Industrial and Marine Diesel Engines"). A current list of approved products can be found online
at: 

https://mmrepro.mn.man.de/bstwebapp/BSTServlet

S

The procedure for changing engine oil and oil filters is described in the Operator's Manual in the chapter
”Maintenance and care".

S

Keep vicinity of filler orifices and of dipsticks clean, so that no dirt can get into the oil pan.

S

Caution:

 Do not fill up with oil beyond the max. notch on the dipstick. 

Overfilling causes damage to engine.

S

If loss of oil is due to leaks, ascertain and eliminate cause.

3.3

When checking the coolant level

S

Top up with missing quantity of fluid, ensuring that the concentration of the antifreeze / anti‐corrosion
agent is correct (see Operating Instructions, chapter ”Maintenance and care" and the publication ”Fuels,
Lubricants and Coolants for MAN Diesel Engines").

S

Ascertain and eliminate cause of loss of coolant.

3.4

When changing the coolant

S

Drain and fill up with coolant and bleed cooling system as described in the Operating Instructions, chap­
ter ”Maintenance and care".

S

For antifreeze / anti‐corrosion agents see publication ”Fuels, Lubricants and Coolants for MAN Diesel
Engines".

Summary of Contents for D 2862

Page 1: ...Maintenance Schedule MAN Marine Diesel Engines V8 V12 Light Duty 51 99597 8044 Translation of the original instructions...

Page 2: ...elopment Reprinting copying or translation even of extracts is not allowed without the written approval of MAN Truck Bus AG All rights under the copyright law are strictly reserved by MAN 2013 MAN Eng...

Page 3: ...odel 4 Output in kW rpm 5 Works number 6 Date of commissioning 7 Engine number Starboard engine rpm important note overleaf 8 Engine number Port engine rpm important note overleaf 9 Name of MAN agent...

Page 4: ...2...

Page 5: ...2 Important information Important information is necessary to operate and maintain the MAN propulsion system For this reason the following publications must always be at hand S Operating Instructions...

Page 6: ...orkshop is to confirm the correct performance of the work according to the maintenance schedule with a stamp and a signature Make sure that all entries are legible complete and have been properly made...

Page 7: ...ly use approved fuels lubricants and fluids see publication Fluids Lubricants and Coolants for MAN Industrial and Marine Diesel Engines A current list of approved products can be found online at https...

Page 8: ...or show chafing marks 3 6 When checking the turbochargers Carrying out a visual inspection of turbochargers for S Traces of contact between the compressor impeller and the compressor housing S Deform...

Page 9: ...for M1 M2 and M3 are not reached within one year the maintenance work is to be performed annually according to maintenance schedule 4 2 4 1 Maintenance operations according to operating hours Scope o...

Page 10: ...enance Schedules for Light Duty 4 2 Maintenance operation according to time intervals Scope of maintenance operations for Light Duty LD According to time intervals Daily inspection M1 M2 M3 M4 Daily x...

Page 11: ...tighten if necessary S Condition of Poly V belt S Visually inspect engine wiring harness for damage do not open any connections S Resilient mounts of engine and gearbox S Alignment of the shaft system...

Page 12: ...ight Duty Additional Maintenance M4 Maintaining charge air and cooling system S Visually inspect turbochargers and replace if neccessary S Clean charge air cooler tube cluster perform pressure test if...

Page 13: ...Maintenance Record MAN Marine Diesel Engines D2868 LE4 D2862 LE4 11 Maintenance Record Maintenance Record...

Page 14: ...Maintenance Record MAN Marine Diesel Engines D2868 LE4 D2862 LE4 12 Maintenance Record...

Page 15: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 800 Location Performed at operating hours Invoice number...

Page 16: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 1600 Location Performed at operating hours Invoice numbe...

Page 17: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 2400 Location Performed at operating hours Invoice numbe...

Page 18: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 3200 Location Performed at operating hours Invoice numbe...

Page 19: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 4000 Location Performed at operating hours Invoice numbe...

Page 20: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 4800 Location Performed at operating hours Invoice numbe...

Page 21: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 5600 Location Performed at operating hours Invoice numbe...

Page 22: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 6400 Location Performed at operating hours Invoice numbe...

Page 23: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 7200 Location Performed at operating hours Invoice numbe...

Page 24: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 8000 Location Performed at operating hours Invoice numbe...

Page 25: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 8800 Location Performed at operating hours Invoice numbe...

Page 26: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 9600 Location Performed at operating hours Invoice numbe...

Page 27: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 10400 Location Performed at operating hours Invoice numb...

Page 28: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 11200 Location Performed at operating hours Invoice numb...

Page 29: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 12000 Location Performed at operating hours Invoice numb...

Page 30: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 12800 Location Performed at operating hours Invoice numb...

Page 31: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 13600 Location Performed at operating hours Invoice numb...

Page 32: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 14400 Location Performed at operating hours Invoice numb...

Page 33: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 15200 Location Performed at operating hours Invoice numb...

Page 34: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 16000 Location Performed at operating hours Invoice numb...

Page 35: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 16800 Location Performed at operating hours Invoice numb...

Page 36: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 17600 Location Performed at operating hours Invoice numb...

Page 37: ...aintenance Record 18000 Location Performed at operating hours Invoice number Product name of engine oil viscosity class Max engine speed as tested starboard engine Max engine speed as tested Port engi...

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Page 40: ...MAN Truck Bus AG Vogelweiherstra e 33 90441 N rnberg Germany A member of the MAN Group Printed in Germany 51 99597 8044...

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