Malm Fireplaces 34 Zircon Direct Vent Assembly And Installation Instructions Manual Download Page 11

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EXHAUST INTAKE

EXHAUST

INTAKE

3" Flex

3 inch flex is used from the unit connectors to the support box. It is mandatory that the ends be con

-

nected to the correct connections on the support box. The exhaust from the unit must be connected 

to the corresponding exhaust connector on the support box. Failure to properly connect the unit 

exhaust connector to the support box exhaust connection could result in damage to the venting and 

or unit. The flex pipe is not included with the unit. It is available from Malm or your dealer in 25' and 

35' lengths.

Step 1.

 Determine the length of flex needed 

from the unit connectors to the Support Box. If 

additional flex lengths are needed connect two 

sections together using 3 inch connectors.

Step 2. 

Cut the flex to the length needed. Se

-

lect a length to be the Exhaust length and mark 

both ends.

Step 3.

 Connect the section of flex marked as 

the Exhaust in Step 2 and Sheet Metal Screw 

the Flex Pipe to the Exhaust Connector at Top 

of unit hood. 

Step 4. 

Connect the non-marked vent to the 

Intake Connector at the top of the unit connec

-

tor.

Step 5. 

The unit connector pipe covers the 3" 

flex. The Standard unit includes enough con

-

nector pipe for a ceiling height of 96 inches or 8 

feet from the floor to the ceiling. This is consists 

of 3 - 24 inch lengths of pipe. 
1 - Connector Pipe

1 - Mid Pipe Section

1 - Slip Pipe Section

Step 6. 

Thread the two flex tubes thru the Starter Pipe Section and place the Starter Section into 

the unit hood.

Step 7. 

Insert the Slip Pipe Section into the Mid Section only as far as necessary to make the flex 

connection at the Support Box connectors. This should be about 4 inches below the Support Box. 

Step 8. 

Slide the Mid and Slip pipes over the 3 inch flex as you insert the Mid Pipe Section into the 

top of the Starter Pipe Section.

Step 9. 

Connect the marked Exhaust flex tube to the Exhaust connector at the Support Box by 

sheet metal screws or hose clamps.

Step 10. 

Connect the Intake flex tube to the Intake connector of the Support Box by sheet metal 

scews or hose clamps and make certain that the connections are secure.

Step 11.

 Extend the slip section into the Support Box. Make sure that the cleats on the end of the 

pipe are locked into the Support Box.

Unit Connector to Support Box Connection

34ZDV 6/1/18

Summary of Contents for 34 Zircon Direct Vent

Page 1: ...staller serviceagencyorthe gas supplier WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual 34 Zircon Direct Vent Do not...

Page 2: ...s of the appliance must kept clean Page 2 Unpack all parts from cartons carefully inspecting all parts If any parts are damaged or missing contact shipper or dealer immediately Do not install this app...

Page 3: ...ion Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier i...

Page 4: ...des for its required placement and valve type In general it must be placed within 6 of the appliance This valve is not provided 8 Middle Pipe Section 8 Slip Connector Framing Sheet Rock 4 x 6 DirectVe...

Page 5: ...prior to cutting Step 1 The Dura Vent DirectVent Pro 4 x 6 5 8 coaxial pipe must have a 1 clearance to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby...

Page 6: ...Ensure that all Pipe and Elbow connections are in their fully twist locked position Step 6 Cut a hole in the roof centered on the DirectVent Pro pipe from the Support Box The opening should be of suf...

Page 7: ...e top of the Roof Flash ing Fig 18 Use non hardening sealant between the Storm Collar and the Pipe Section Step 10 Holding the bottom of the Termination Cap only twist lock the cap onto the last Pipe...

Page 8: ...ote 3 continued For a chase enclosure it may be con structed out of sheetrock or similar building materials and framed around the support box or the pipe maintaining the clearance to combustibles of 1...

Page 9: ...x both vertically and horizontally with a level Temporarily tack the Support Box in place through the inside walls and into the roof sheathing Step 5 Using tin snips cut the Support Box from the top c...

Page 10: ...caps pipe and fit tings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no Pipe Sec...

Page 11: ...nector at the top of the unit connec tor Step 5 The unit connector pipe covers the 3 flex The Standard unit includes enough con nector pipe for a ceiling height of 96 inches or 8 feet from the floor t...

Page 12: ...the Horizontal Vent Termination on an exterior wall must meet all local and national building codes and must not be easily blocked or obstructed Termination clearances are as follows a Clearance above...

Page 13: ...if needed They can be set at 1 2 from the face of the support box 1 2 sheetrock can then be placed over the nailing strips for a flush finish to the box Secure the support box by screwing the box thr...

Page 14: ...quently dripping at joints Continuous condensate can cause corrosion of caps pipe and fit tings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system be...

Page 15: ...ireplace Screen Barrier 6 A deeper support box available for pitched or open beam ceilings A copy of these instructions are available online at www malmfireplaces com It is important to read the Regen...

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