Malibu Boats Response User Manual Download

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4-13

PROBLEM

POSSIBLE CAUSE

SOLUTION

Engine will not turn

• Throttle control in gear.

• Shift into neutral.

over

• Main circuit breaker open.

• Reset circuit breaker.

Engine turns over, but

• Safety lanyard not connected. • Connect safety lanyard.

will not start

• Stop switch not set.

• Reset switch.

• No fuel to engine.

• Turn fuel valve to ON.

• No fuel in tanks.

• Fill fuel tank.

• Fuel filter clogged.

• Replace fuel filter.

• Contaminated fuel.

• Replace fuel and filter.

• Distributor problems.

• See your dealer.

Engine is hard to start

• Flooded engine.

• Start engine full throttle

and back off.

• Plugged flame arrestor.

• Clean flame arrestor.

• Fouled spark plugs.

• Replace spark plugs.

• Loose coil or ignition wires.

• Tighten coil or ignition

wires.

• Battery cables loose or

• Clean and tighten battery

corroded.

cables.

• Weak battery.

• Charge or replace the

battery.

• Ignition problems.

• See your dealer.

Engine misses or

• Fouled spark plugs.

• Replace spark plugs.

idles rough

• Loose of defective high-

• Tight or replace the high-

tension leads.

• Plugged PVC valve.

• Replace PVC valve.

• Weak ignition coil.

• Replace ignition coil.

• Vacuum leak.

• See your dealer.

Poor boat performance • Fouled spark plugs.

• Replace spark plugs.

• Contaminated fuel.

• Replace the fuel and filter.

• Plugged flame arrestor.

• Clean the flame arrestor.

• Weak ignition coil.

• Replace the ignition coil.

• Fuel filter clogged.

• Replace the fuel filter.

• Ignition problems.

• See your dealer.

Poor gas mileage

• Fouled spark plugs.

• Replace spark plugs.

• Plugged flame arrestor.

• Clean the flame arrestor.

• Inefficient driving habits.

• Plan the boat quickly, then

slow down to desired speed.

• Plugged PCV valve.

• Replace PCV valve.

• Ignition problems.

• See your dealer.

Chapter 4 doc.qxd 8/17/04 3:10 PM Page 13

Summary of Contents for Response

Page 1: ...gn at any time without notice and without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats West Inc Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product names are copyright and registered trademarks trade names of their respective owners 2000 2001 2002 2003 2004 2005 Malibu Boats West Inc All Rights reserved Printed...

Page 2: ...ii ...

Page 3: ...11 Sundeck 2 11 V Drive Engine Access Hatch 2 12 Ski Pylon 2 12 Swim Platform 2 13 Navigational Lights 2 13 Storage Areas 2 14 Drain Plugs 2 14 Speedometer Pickup 2 15 Tilt Steering Wheel 2 15 Exhaust 2 16 Ventilation 2 16 Optional Equipment 2 17 Wedge 2 20 Warning Labels 2 21 OPERATION 3 1 Trailering 3 1 Fueling 3 4 Starting 3 4 Shifting Running 3 6 Steering 3 6 Stopping 3 8 Docking 3 9 High Spee...

Page 4: ... Platform 2 13 Figure 2 20 Swim Platform Pins 2 13 Figure 2 21 Bow Light 2 13 Figure 2 22 Lockable Transom Storage 2 14 Figure 2 23 Transom Drain Plug 2 14 Figure 2 24 Bilge Drain Plug 2 15 Figure 2 25 Thru Hull Paddle Wheel Pickup 2 15 Figure 2 26 Tilt Steering 2 15 Figure 2 27 Heater 2 17 Figure 2 28 Boat Cover 2 17 Figure 2 29 Bimini Top Screw 2 18 Figure 2 30 Strap Eyelet 2 18 Figure 2 31 Ster...

Page 5: ...you that your satisfaction and boating enjoyment will continue to be our 1 priority CERTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat model is introduced to determine that they meet not only Coast Guard regulations but also the more compr...

Page 6: ...3 3 3 Ballast Weight N A N A N A Std Prop 3 Blade ACME 3 Blade ACME 3 Blade ACME 3 Blade ACME 3 Blade ACME Sunsetter Sunscape Sunscape Sunsetter Sunscape LXi Wakesetter Wakesetter Wakesetter 25 21 LSV 23 LSV XTi Length 21 8 21 22 6 22 6 25 Beam 93 93 96 96 102 Draft 18 18 24 24 26 Weight 2900 lbs 2900 lbs 3400 lbs 3300 lbs 4500 lbs Fuel Cap 35 Gal 35 Gal 55 Gal 43 Gal 80 Gal Seating Cap 10 11 12 1...

Page 7: ...mmended that if you are unfamiliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boating safety classes in your area Safety Statements Throughout this manual specific precautions and symbols identify safety related information Follow these precautions as ...

Page 8: ...ation numbers In nearly all states this means registration with the designated state agency In a few jurisdictions the Coast Guard retains registration authority Your Malibu dealer will either supply registration forms or tell you where they may be obtained The agency will supply you with a certificate which must be carried with you when the boat is in operation Education If you have never owned a...

Page 9: ...ar shore or inland water use Some PFDs are specially made for use while waterskiing and can handle impacts if a skier has fallen Notice If a type V PFD is to be counted toward the minimum carriage requirements it must be worn 2 Emergency Stop Switch Factory installed lanyard emergency stop switch It is highly recommended that you use this switch since it can prevent your boat from becoming a runaw...

Page 10: ...u don t panic Learn your boating lessons and safety procedures well and you will have the confidence and ability to handle an emergency should one arise Fires Many boat fires involve flammable liquids such as gas or oil Many inboard fires start in the bilge area which at times can be filled with gas vapors Since gas vapors cannot be seen boat fires tend to travel very fast If you encounter a fire ...

Page 11: ...ing the engine to overheat and can clog speedometer pickup tubes affecting correct speedometer readings Shallow Water Operation Shallow water brings on obvious hazards such as sand bars stumps rocks etc Know the area you will be operating the boat in Hitting objects at high speeds can cause severe damage to people and the boat If you know you will be navigating the boat in shallow water post a loo...

Page 12: ...on spaces under certain conditions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH Signs of exposure to CO inclu...

Page 13: ...tions are actively enforced Impaired operation may result in severe personal injury or death Basic Rules Of The Road The nautical rules of the road must be followed to prevent collisions between vessels Like traffic laws for automobiles the operator is legally required to follow the rules The following information outlines only the most basic of the nautical rules of the road For more information ...

Page 14: ... where an obstruction may be approached from more than one direction With the cardinal system Pass north or east of BLACK TOPPED WHITE buoy Pass south or west of RED TOPPED WHITE buoy RED and WHITE VERTICALLY STRIPED buoy indicates boat should pass outside of the buoy away from shore Uniform State Regulatory Markers USWMS regulatory markers are white with international orange geometric shapes you ...

Page 15: ...EEN odd numbered buoys Figure 1 7 Buoy Shapes The middle of the channel is marked with RED and WHITE vertically striped buoys pass close to these buoys Obstructions channel junctions etc are marked with RED and GREEN horizontally striped buoys A RED band at the top means the preferred channel is to the left of the buoy a GREEN top band means the preferred channel is to the right of the buoy Figure...

Page 16: ...ke whatever adjustments to course and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It must hold course and speed The burdened boat keeps clear and passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing ...

Page 17: ...ght of way As prescribed in the Rules of the Road both boats must act to avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect...

Page 18: ...1 12 ...

Page 19: ...ONTROLS No other ski boat manufacturer incorporates in their product as many innovative and technically advanced features as Malibu Figure 2 1 General Layout V Drive Boats Figure 2 2 General Layout Direct Drive Boats 2 1 2 ...

Page 20: ...ld cause irreversible problems and may not be covered under your engine warranty Speedometer The speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement a computer located under the dash that converts the information an analog readout on the dash and the inter connecting wiring The speedometers are calib...

Page 21: ...dard and optional features that can be displayed Feature 1 Digital Clock Display Set to display current time To adjust press and hold the down arrow of the DISPLAY switch for three seconds or until the colon stops flashing Continue to hold button down until correct hours are set Press the up arrow to set minutes One push of the button will set time by one minute increments holding the button will ...

Page 22: ...ure Feature 5 Lake Temperature Display The Lake Temperature feature provides lake water temperature and is measured in degrees Fahrenheit only No adjustment function is available for this feature Feature 6 Malibu Launch System MLS Ballast Tank Fill Level All 23 Wakesetter LSV Wakesetter 23 XTi and 21 5 Wakesetter VLX come standard with Ballast tank level displays This display will give information...

Page 23: ... gauge combines the functions of four individual gauges for quick monitoring at a glance Temperature Gauge The Temperature Gauge indicates the temperature of the water coolant inside the engine The proper operating range for your engine is between 140 160 degrees Fahrenheit Engines equipped with the optional Monsoon engine have a control in the engine control module that will cause the engine to r...

Page 24: ... the oil pressure in the engine while the engine is running and is measured in pounds per square inch PSI Oil pressure may vary with engine speed outside temperatures oil viscosity and other environmental factors but readings above the low pressure zone indicate the normal operating range If the oil pressure reading is below the normal range you should stop the engine immediately and check your oi...

Page 25: ...ese panels are located in the dash directly below the standard gauges and are used to activate the following features You will find the feature or accessory provided within each button face for description Horn Accessory Heater Navigation Lights Accessory Malibu Launch System MLS Interior Lights Accessory Stereo Accessory Docking Lights Bilge Pump Accessory Tower Lights Blower Accessory Shower Fig...

Page 26: ...ssory 2 This switch is used to supply power to the optional hot water shower For information on the use of the hot water shower please see hot water shower usage in the optional equipment section of this manual Interior Lights This switch is used to activate the interior lights The interior lights include lights in the gunnels storage compartments and dashboard Navigational Lights In the ANC ancho...

Page 27: ... you must pull up on the safety collar located directly below the throttle lever knob Before starting engine or engaging transmission ensure all swimmers are out of the water For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the information packet shipped with your boat Steering System It is important that you ge...

Page 28: ...tch will stop the engine To reset the switch after activation reinstall the switch clip Notice If lanyard switch is damaged or lost you can purchase a new switch through your local marina or Malibu dealer Motorbox Cover The upholstered motorbox reduces engine noise and provides protection for the passengers on board To open stand on the port side of the box near the observer seat grasp the handle ...

Page 29: ...base Locate the twist knob on the left center of the seat base this knob is different than the Lumbar Support and turn counterclockwise to loosen The seat should swivel freely To re set the seat position simply reverse these steps Integral Self Draining Ice Chest This item is available on most model boats and can be found either in the observer seat base center floor or under bow cushion seating a...

Page 30: ...ting head ski pylon is a telescoping aluminum post located directly in front of the motor box Minimal maintenance is required but once a year remove the swivel pylon head and re grease with a high temperature bearing grease This will increase use of the pylon and reduce normal wear and tear To use pull pylon up rotate clockwise and lower until in locked position Malibu Boats Pivoting Head ski pylo...

Page 31: ...ff and keep away from boarding platform while engine is running The boarding platform must be attached when the boat is in use Navigational Lights As required by the U S Coast Guard all recreational vessels are required to display navigational lights between sunset and sunrise and other periods of reduced visibility All Malibu Boats are equipped with bow and stern navigational lights The bow light...

Page 32: ...quipped with transom ski storage Depending on the model the storage is accessible from either the interior by lifting the observers seat or from the transom swim platform by lifting the hatch cover Most models are equipped with a locking device for the secure storage of your ski items Drain Plugs Your Malibu is equipped with two drain plugs one located at the transom of your boat and the other dir...

Page 33: ...nd directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is transferred to the dash computer and a computer program converts information and this information is transferred to the speedometer gauge See troubleshooting section of this manual for basic maintenance information Tilt Steering Wheel The tilt...

Page 34: ... ventilation is used to remove potentially hazardous accumulation of explosive vapors from the bilge areas of your boat s hull and engine compartment Therefore proper ventilation is essential to the safety of the boat and persons in or around the boat structure Your boat is equipped with a ventilation system that will ensure complete removal of these dangerous fumes However it is your responsibili...

Page 35: ... If your boat is equipped with this option know the type of cover you are placing on your boat Some Boat Covers have been made strictly for mooring and storage only and some have been made for storage and travel If you question the type of cover that you have purchased check with your Malibu dealer for assistance Figure 2 28 Boat Cover Damage caused to your boat as a result of improper cover use i...

Page 36: ... your owner s packet Standard on all boats equipped with stereo system is an MP3 input line See instructions found in your owner s packet for specific use If your boat was equipped with optional sound equipment to include CD changer amplifier or subwoofer please refer to these specific manuals included in the owners packet for use Due to the many stereo accessories and additional boat optional ste...

Page 37: ...til it locks into place Docking Lights The docking lights should only be used during slow speed docking maneuvers The lights are activated by a switch on the accessory switch panel and have a 10 amp circuit breaker Bulb access is through the lens cover outside the boat Replacement bulbs Standard Lights 12V 30W EXT 25 Lights H7614 Sealed Beam Port a Potty SaniPottie Sunscape 25 model boats only The...

Page 38: ...ill be traveling over these speeds Scarpa Suppression Plate SSP The Scarpa Suppression plate is an optional add on feature available for boats built with the Wedge boat bracket installed used to enhance slalom ski wake characteristics on Response model ski boats The plate is installed to an existing Wedge bracket Optional Malibu Launch System MLS The Malibu Launch System MLS ballast system allows ...

Page 39: ...weight or passengers than indicated on the plate The presence of the plate does not relieve the owner operator from responsibility for using common sense and sound judgment Never exceed the load capacity and distribute weight evenly between bow and stern and port to starboard SWAMPING HAZARD Overloading may reduce the stability and seaworthiness of the boat The weight of all persons and gear inclu...

Page 40: ...2 22 ...

Page 41: ...ty plus the weight of the trailer itself Be sure that the total weight of your boat gear and trailer does not exceed the GVWR Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hitch Hitches are divided into classes that specify the gross trailer weight GTW and maximum tongue weight for each class Always use a hitch with the same c...

Page 42: ...railer make or model there are two key areas to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer frame A separate tie down should then be attached to hold the boat downward and forward This may be accomplished by a line from the bow eye to an attachmen...

Page 43: ...water and stop Be sure to properly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an outboard be sure that the outboard unit is trimmed up Be sure to re install the bilge drain plug if it has been removed To launch back the trailer into the water to a poi...

Page 44: ...off any spillage that may have occurred 4 Operate the bilge blower for a minimum of four minutes before starting the engine Figure 3 5 Fueling Do not overfill fuel tank The fuel tank will expand and contract based on weather conditions and can cause fuel to spill out the fuel exhaust vent Damaged caused to your boat from leaking fuel due to overfilling is not covered by your warranty Starting Star...

Page 45: ...g the alarm should be off unless a problem is detected If the alarm sounds during operation stop the boat as soon as possible and turn off the engine Investigate and correct the problem before returning to operation Pressing the up arrow of the DISPLAY rocker switch will temporarily silence the alarm Following is a list of monitored functions that can activate the alarm Engine Oil Alarm RPM s abov...

Page 46: ...ore re engaging the transmission by depressing the button Figure 3 6 Throttle Positions When engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throttle lever knob Notice For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the informa...

Page 47: ...ed All boats have a tendency to wander somewhat at slow speeds A natural reaction to this effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the center position the boat will wander back and forth somewhat but the overall course will be a straight one ...

Page 48: ...to cause the boat steering in the straight ahead position to drift to starboard when going forward and to port when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock with the port side of the boat toward the dock if possible Stopping When stopping the boat it is importa...

Page 49: ...e guidelines when docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind and current are moving your boat Approach the dock with the boat pointed into the wind if possible If the wind or current is pushing you away from the dock use a sharper angle of app...

Page 50: ...elines when departing Very slowly shift into forward at idle speed When the stern moves away from the dock turn the engine away from the dock Cast off bow line and back away If the wind or current is pushing away from the dock cast off all lines and allow to drift until you are clear High Speed Operation A great deal of caution must be exercised when operating any boat at high speeds This is parti...

Page 51: ...her A healthy respect for Common Sense Rules of waterskiing safety on the part of the skier driver and observer will ensure the risk of skiing accidents is kept to a minimum at all levels of participation A moderate ability to swim is advisable for waterskiers but swimming ability is no substitute for a well fitting life jacket The wearing of a life jacket or personal flotation device PFD is essen...

Page 52: ...een the skier and the driver of the boat A copy of these signals can be found for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 10 Hand Signals Once a skier has fallen or is ready to quit skiing the driver must be prepared for immediate removal of the skier from the water The driver of the boat should keep the skier in line of si...

Page 53: ... to the stern lifting eyes of the towing boat Keep lines free of propellers on both boats Keep hands and feet clear of other boat and never hold towline after it is pulled taut Move slowly to prevent sudden strain on slack line Be ready to cast loose or cut the line if conditions become hazardous Anchoring There are many types of anchors available on the market The choice on which one to choose de...

Page 54: ...the prop use care If the prop is not removed correctly damage could result if it comes off the shaft too quickly and hits the ground Whenever possible use a prop pulling tool to remove prop this will reduce the chance of damaging the prop Malibu Exclusive Adjustable Rudder System Your Malibu steering is custom calibrated at the Malibu factory at the time of manufacturing However it may be necessar...

Page 55: ...ur boat in salt or brackish waters you should have your boat equipped with a transom mounted zinc anode to prevent damage to the parts coming in contact with the water The zinc anode being the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dealer for this part Salt Water Corrosion ...

Page 56: ...3 16 ...

Page 57: ... are no products available to us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the upholstery threads and backing We also recommend that you tip up all seat base cushions on edge after each use to allow any accumulated water to drain In some instances color or dye transfer can occu...

Page 58: ...taining or spotting the gelcoat surface In cases where the original gelcoat shine cannot be restored by waxing hand buff the surface using any commercial compound Be sure to apply several coats of wax over the area that has been polished Surface Stains Stains can appear as a result of dust road tar plant sap rust from metal fittings and other materials coming in contact with your boat s exterior L...

Page 59: ...bu dealer about anti fouling paint and other products that can be applied to the hull bottom below the water line Teak Wood Care must be taken to keep teak wood from turning gray or rough The roughing becomes more apparent as the moisture evaporates and dries out It is suggested that you use teak or mineral oil treatments at least four times a year to maintain the appearance of your swim platform ...

Page 60: ...00 RPM 18 PSI 124 kPa Minimum Hot Oil Filter Pennzoil PZ3 AC PF25 AC PF454 Fuel Pump Pressure 50 PSI Minimum at Keyup 345 kPa Electrical System 12 Volt DC Negative Ground Minimum Battery Requirements 650 cca 700 mca 120Ah Firing Order 1 8 4 3 6 5 7 2 1 8 7 2 6 5 4 3 Spark Plug Type AC 41 932 AC 41 985 AC 41 983 Spark Plug Gap 050 in 1 3 mm Base Timing at 1000 RPM 3 Non Adjustable 10 Degrees Before...

Page 61: ... 5 qt 0 5L Pennzoil SAE 30 Motor Oil Do not overfill the transmission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the transmission fluid Turn engine off and disconnect the engine safety switch Ensure throttle is neutral Notice Check immediately after shutdown ...

Page 62: ...he complications that can arise from an improperly balanced prop shaft engine alignment Damaged caused from loosened coupler bolts and improper engine alignment is not covered under your Malibu Boats warranty and should be part of the owner s service responsibilities to ensure system is correct See Malibu Boats and Indmar Owner s Manuals for appropriate timelines for evaluation or checkup Fuel Sys...

Page 63: ...directly to the battery with proper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determined operating parameters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alar...

Page 64: ...so equipped the isolator switch is located behind the front observer s seat under the dash next to the battery Under normal situations the switch should be in POSITION 1 or POSITION 2 rather than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers These bre...

Page 65: ...oat life Here is our list of suggestions to keep your boat in top condition Prepare the engine according to the instructions found in your engine owner s manual It our recommendation that you contact your local Malibu dealer for full winterization procedures Clean and dry the boat interior and exterior thoroughly Inspect boat hull for residue and remove any if present Clean the bilge area thorough...

Page 66: ...wner s manual for complete engine winterization procedures as well as scheduled maintenance Note Damage done due to improper engine winter storage will void your warranty It is highly suggested that you allow a trained Malibu technician to perform this service After performing engine winterization remove engine safety switch and spin engine over a few seconds to remove excess water found in pump b...

Page 67: ...t cushions from storage Check entire engine for signs of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs Reinstall propeller assembly If not performed during winterization perform annual maintenance at this time If boat is equipped with optional fresh water cooling and was drained at winterization fill at this time Turn fuel shut off valve to the ON pos...

Page 68: ...e most likely event to the least likely To correct a problem first determine what the problem is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of the specialized skills and tools needed to correct major issues we have not included that information If you suspect a problem not listed here please contact your Malibu dealer ...

Page 69: ...ose or Clean and tighten battery corroded cables Weak battery Charge or replace the battery Ignition problems See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of defective high Tight or replace the high tension leads tension leads Plugged PVC valve Replace PVC valve Weak ignition coil Replace ignition coil Vacuum leak See your dealer Poor boat performance F...

Page 70: ...your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breaker blown fuse or replace the fuse Loose wing connections Clean and tighten wiring or corrosion connections Defective sending unit Replace the sending unit Shorted wiring harness Repair the wiring harness Defective switch or gauge See your dealer No speedometer ...

Page 71: ...ely under the Malibu Basic warranty listed below 2005 Malibu Basic Warranty What is covered and for How Long Boat coverage Malibu Boats West Inc warrants all parts of your 2005 Malibu boat supplied by Malibu for a period of 36 months or 400 hours whichever comes first This warranty covers any repairs needed to correct defects in materials or workmanship of all parts and components of each new Mali...

Page 72: ...rstanding that the boat will be regularly washed using a mild detergent or other appropriate cleaning compound In addition when the boat is not in use it is to be stored out of the water by one of the following methods Out of the water on a trailer with a canvas cover Out of the water under a covered dock on a hydrohoist or in dry dock Out of the water in a garage or other structure with four wall...

Page 73: ...ropriate records the Maintenance Log located in the back of this booklet can be used along with the supporting repair invoices receipts and other such records What is not Covered Damage Failures or Corrosion Due to Accidents Misuse or Alterations This warranty does not cover damage failures or corrosion resulting from Accident theft fire or misuse Proper use is outlined in your OWNER S MANUAL Alte...

Page 74: ...rranties This limited warranty is given in place of any and all expressed or implied warranties and may not be modified in whole or in part by anyone other than Malibu Boats West Inc Some states do not allow a limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damage therefore these limitations may not apply to you This warranty gives you...

Page 75: ... similar to wool or cotton but made from fibrous glass Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a fiberglass laminate GUNNEL The upper edge of a boat s side HELM Device attached to rudder for steering a vessel HULL The bottom section of the b...

Page 76: ...ior 4 1 M Miscellaneous 4 8 Motorbox Cover 2 10 N Navigational Lights 2 13 O Operation by Minors 1 7 Optional Equipment 2 17 P Passenger Safety 1 7 Propellers 3 13 R Regulations 1 2 Responsibilities 1 2 S Safety Statements 1 1 Scarpa Suspension Plate SSP 2 20 Shifting Running 3 6 Ski Pylon 2 12 Speedometer Pickup 2 14 Standard Gauges 2 2 Starting 3 4 Steering 3 6 Steering System 2 9 Stopping 3 8 S...

Page 77: ...k brake fluid level if applicable LAKE TEST ____ 1 Perform TECH I data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check engine timing in service mode ____ 4 Check fuel pressure and log reading ____ 5 Verify oil levels engine Trans V Drive ____ 6 Verify blower operation check hose attachment ____ 7 Verify bilge pump operation and float control ____ 8 Check for engine boat wat...

Page 78: ...iming 7 Engine tune up Cap Rotor Plugs 8 Clean for change flame arrestor 9 Inspect belts hoses and clamps Tight 10 Shaft alignment Within 003 11 Inspect spark plug wires 12 Inspect Raw water pump impeller change annually 13 Inspect rudder lube key way bolt tight 14 Inspect Prop Shaft Packing 15 Inspect Steering Kit Assembly Lube bolts tight 16 Check Engine Coolant closed cooling only 50 50 mix wat...

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