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Malibu Boats 2008 iRide Owner'S Manual Download Page 70

3-6

Load Capacity

The U.S. Coast Guard requires that boats under 20 ft have a certification plate stating the
number of persons and maximum weight a boat will handle safely under normal
conditions. The certification is attached near the helm forward of the throttle.
Overloading is a violation. Do not carry more weight or passengers than indicated on the
plate. The presence of the plate does not relieve the owner/operator from responsibility
for using common sense and sound judgment.

Never exceed the load capacity and distribute weight evenly
between bow and stern, and port to starboard.

SWAMPING HAZARD
Overloading may reduce the stability and seaworthiness of
the boat.

•

The weight of all persons and gear including ballast bags, water bladders ballast
tanks and fat sacks should never exceed the U.S. Coast Guard Maximum Weight
Capacity listed on the capacity label.

•

When determining the total weight on board, calculate the weight of water at 9
pounds per gallon. Be sure to add the weight of the water to the weight of the
persons and gear.

 Chapter 3_08.qxd: Chapter 3 doc.qxd  11/13/07  9:09 AM  Page 6

Summary of Contents for 2008 iRide

Page 1: ...Malibu Cover 2008 qxd Malibu Cover 2007 qxd 11 12 07 10 31 AM Page 2 ...

Page 2: ..._________ Dealer Phone ____________________________________________________________ Fax E mail ______________________________________________________________ Engine Model _____________________________________________________________ Serial ______________________________________________________________ Transmission Model _____________________________________________________________ Serial _________...

Page 3: ... without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats LLC Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product names are copyright and registered trademarks trade names of their respective owners 2000 2001 2002 2003 2004 2005 2006 2007 2008 Malibu Boats LLC All Rights reserved Printed in the USA Chapter i_08 qxd...

Page 4: ...ii Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page ii ...

Page 5: ...9 Sundeck 2 20 V Drive Engine Access Hatch 2 20 Ski Pylon 2 20 Swim Platform 2 21 Navigational Lights 2 21 Storage Areas 2 22 Drain Plugs 2 22 Speedometer Pickup 2 23 Tilt Steering Wheel 2 23 Exhaust 2 24 Ventilation 2 25 Optional Equipment 2 26 Wedge 2 32 OPERATION 3 1 Trailering 3 1 Warning Labels 3 4 Fueling 3 7 Starting 3 8 Shifting Running 3 10 Steering 3 10 Stopping 3 12 Docking 3 13 High Sp...

Page 6: ... Swim Platform Pins 2 21 Figure 2 23 Bow Light 2 21 Figure 2 24 Lockable Transom Storage 2 22 Figure 2 25 Transom Drain Plug 2 22 Figure 2 26 Bilge Drain Plug 2 23 Figure 2 27 Thru Hull Paddle Wheel Pickup 2 23 Figure 2 28 Tilt Steering 2 23 Figure 2 29 Heater 2 26 Figure 2 30 Boat Cover 2 26 Figure 2 31 Stereo 2 27 Figure 2 32 Stereo Remote 2 27 Figure 2 33 Stereo Functions 2 27 Figure 2 34 Stere...

Page 7: ...RTIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a new boat model is introduced to determine that they meet not only Coast Guard regulations but also the more comprehensive standards set by the American Boat Yacht Council ABYC Standards To Which This...

Page 8: ...s paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ballast or fishing sinkers TO AVOID HARM Keep away from engine generator and cooking fuel exhaust fumes Wash areas thoroughly with soap and water after handling the substances above Emission Control Warranty Information The engine in y...

Page 9: ...vii MODEL FEATURES SPECIFICATIONS Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page vii ...

Page 10: ...viii Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page viii ...

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Page 12: ...x Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page x ...

Page 13: ...xi Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page xi ...

Page 14: ...xii Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page xii ...

Page 15: ...xiii Chapter i_08 qxd Chapter i qxd 11 12 07 3 20 PM Page xiii ...

Page 16: ...xiv Chapter i_08 qxd Chapter i qxd 11 12 07 3 20 PM Page xiv ...

Page 17: ...iliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boating safety classes in your area Safety Statements Throughout this manual specific precautions and symbols identify safety related information Follow these precautions as indicated The Safety Alert sy...

Page 18: ...hind a moving boat can be fatal Any dangerous activities which can result in a serious injury or death a water sport is not considered as a watersport by Malibu or DOES NOT promote unsafe boating risks or jeopardizing any boaters safety DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water and DO NOT use the boarding platform when the en...

Page 19: ... help sharpen your boating skills as well as bring you up to date on current rules and regulations See your local boating agency or Malibu dealer for information on classes in your area Insurance The boat owner is legally responsible for damages or injuries he or she causes Common sense dictates that you carry adequate personal liability and property damage insurance on your boat just as you would...

Page 20: ... food wood detergents sewerage and even fish parts in certain waters in short nearly everything We recommend you bring back everything you take out with you for proper disposal ashore Excessive Noise Noise means engine noise radio noise or even yelling Many bodies of water have adopted noise limits Music and loud conversation can carry a considerable distance on water especially at night Wake and ...

Page 21: ...must be Coast Guard approved in good and serviceable condition and the appropriate size for the user It is recommended that you wear PFDs while your boat is underway Figure 1 1 Personal Flotation Devices Boats more than 16 feet in length must be equipped with one type I II III or V and one type IV PFDs are intended to save lives you and your passengers should wear them while in the boat Learn how ...

Page 22: ...er but there is no immediate danger of death or serious injury However emergencies can occur and you should know how to cope with them If you observe a boat in distress assume it is a true emergency Proceed to the scene and render assistance Federal law requires boat operators to offer assistance and aid to others The law s Good Samaritan clause absolves you from any civil liability in the event t...

Page 23: ... an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Figure 1 3 Weather Hazards Dam Spillways The area around dam spillways is very hazardous and conditions can change rapidly Stay clear of the spillways and areas below dams Weeds Weeds can generally be a threat to a boat s engine and other components on the boat If weeds wrap around the propeller they can create vibrati...

Page 24: ...arkers they are used as the signposts of the waterways identifying navigable routes and water hazards It is a good idea to ask local authorities about hazard areas and if they are marked Stay within boundaries and clear of hazards Figure 1 4 Diver Down Flag 1 8 Figure 1 8 Regulatory Markers KC 0250M Chapter 1_08 qxd Chapter 1 doc qxd 11 12 07 3 21 PM Page 8 ...

Page 25: ...tions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH Signs of exposure to CO include nausea dizziness and drows...

Page 26: ...cted creating situations that can be very dangerous Federal and state laws prohibit operating a boat under the influence of alcohol and other drugs These regulations are actively enforced Impaired operation may result in severe personal injury or death Basic Rules Of The Road The nautical rules of the road must be followed to prevent collisions between vessels Like traffic laws for automobiles the...

Page 27: ...zontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Figure 1 7 Mooring Buoys Regulatory Markers Regulatory markers indicate dangerous or restricted controlled areas These markers are used to indicate speed zones areas set aside for particular use general information and directions Regulatory markers are white with orange geometric shapes and also have orange...

Page 28: ...to course and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way It must hold course and speed The burdened boat keeps passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing the river Meeting Head On Neither ...

Page 29: ...e Rules of the Road both boats must act to avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect your night vision by avoiding...

Page 30: ...1 14 Notes Chapter 1_08 qxd Chapter 1 doc qxd 11 12 07 3 21 PM Page 14 ...

Page 31: ...gure 2 1 Graphical Display Malibu s state of the art Malibu Graphical In Dash Display Center enables the operator to observe and control many graphic functions that are applicable to the performance and use of your boat These include Malibu Cruise Control Ballast Monitoring System BMS Air Sea Temperature Depth as well as standard use gauges for monitoring service requirements voltage engine temper...

Page 32: ... engine warranty Speedometer The Speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement which sends information to a computer located under the dash The speedometer readings can also be found in the digital display window of the In Dash graphical display located in the center of the gauge panel Addition...

Page 33: ...eters may cause serious damage to your engine Oil Pressure The oil pressure gauge is located at the lower center of the bottom panel of the dash display The oil pressure gauge indicates the oil pressure in the engine while the engine is running and is measured in pounds per square inch psi Oil pressure may vary with engine speed outside temperatures oil viscosity and other environmental factors If...

Page 34: ...es not indicate a problem The fuel gauge will read most accurate when sitting still in calm water Malibu Graphical In Dash Display All 2008 boats will include the Malibu Graphical In Dash Display as a standard feature This display can be found in the center of your dash console behind the steering wheel Information is displayed in digital format for easy to read information navigable using the Fun...

Page 35: ...choice between Clock Engine Cruise ON Cruise OFF or speed tach Press the E button when done Setup screen mode Select for Normal operation Select for sweep test Select for zero pointer Select for full pointer To exit the SETUP screens press the red button Gauge NORM Gauge SWEEP Gauge ZERO Gauge FULL Setup E Contrast 12 Units ENG Favorite Service E Contrast 12 Units ENG Favorite Service Contrast 12 ...

Page 36: ...creen sample below This screen will tell you everything that the selected preset is doing to prepare the boat such as filling the tanks moving the wedge and setting the speed This screen will be displayed until all the tasks have been completed or until the cruise button is pressed or the cruise speed has been reached Use E button to edit the name save the preset or delete the preset Saving a pres...

Page 37: ...hen shut down the engine Key off then restart If the problem was a minor momentary out of parameter fault the fault should reset during the key cycle If the problem is more serious the alarm will be reactivated after restart If the alarm continues you should discontinue use until the problem is diagnosed and fixed On the 2008 Medallion Instrumentation system we have added OBD M OBD M gives you the...

Page 38: ...k Hour Display The month day and year will be displayed Set month first press enter E Enter to move to the next selection set the day press E Enter then day E Enter Once the year is set the selection will continue to set the time Set each completed hour minute second to move to the next screen press E Enter up arrow The next display panel will be shown Temperature The air and water temperatures ar...

Page 39: ... in gap for proper operation Move throttle postion indicator to right side of gap to activate the manual over shoot current throttle position Operation of Precision Cruise 2008 Control Adjust set points by pressing up and down arrows Adjustments can be done with system on or off Typical screen for the WKBRD A preset of a boat that has a Power wedge and Front MLS Turn Cruise on off by pressing the ...

Page 40: ... steady speed adjust your throttle to position the small square in the center of the target window When the small square is centered in the target window the Precision Pro Speed Control System will hold the desired target speed If the small square is to one side of the target window the computers will have limited authority to adjust the throttle If throttle adjustment is needed to hold the target...

Page 41: ... PW alarm will activate if the foil is not in the stowed or all the way up position and the boat speed exceeds 25 MPH You must slow down to between 1 and 10 MPH to raise the foil all the way up The Power Wedge is intended to be deployed down prior to pulling up the rider it will not deploy above 10 MPH Boats not equipped with PW must have the Power Wedge mode switched to N A instead of PRESENT The...

Page 42: ...operating limit which is the largest sharpest usable wake in which the foil can create With the foil in the lowest position the wake is comparable to approximately 400 lb of ballast in the rear of the boat Your Malibu can be trailered or launched with the PW down but make sure to raise it once you are on the water DO NOT operate the PW with people on the swim step or near the PW Notice Be sure the...

Page 43: ... dealership immediately to locate the problem Figure 2 9 Circuit Breaker Panels Switches Indicators Accessory Switch Panels These panels are located in the dash directly below the standard gauges and are used to activate the following features You will find the feature or accessory provided within each button face for description Horn Accessory Heater Navigation Lights Accessory Malibu Launch Syst...

Page 44: ...our boat or can be used without the engine started by turning the key to the left position the stereo head unit is located under driver seat armrest See Stereo control section for specific system use Accessory 1 This switch is used to supply power to the optional heater unit For information on the use of the heater please see heater operation in the optional equipment section of this manual Access...

Page 45: ... or moved This makes the boat a lot more flexible when adding or deleting options from the switches The MUX switches are connected to the boat and POWER module by the CAN BUS If CAN communication is lost between it and the POWER module the MUX will display last known output state The MUX switch indicates the current status of each switch so that if the MINI activates one of the ballast fill pumps ...

Page 46: ...module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS CENTER button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS FRONT button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the TOWER LIGHTS button will to...

Page 47: ...y GM Delphi water tight connectors that mates to the engine ECM The ECM then uses the signals from the E MV3 to precisely control the engine speed with an electronic throttle body All 2008 Malibu Boats with Indmar Engines are fitted with GM Delphi MEFI 5A Engine Control Module that offers fully sequential fuel injection and high speed CAN communication link which supports both OBD M On Board Diagn...

Page 48: ...p which is connected between the stop clip and the operator Should the operator move away from the controls the clip pulls free flipping the switch to the OFF position and stopping the engine If the engine must be shut down quickly a pull on the lanyard cord to release the clip from the switch will stop the engine To reset the switch after activation reinstall the lanyard clip and flip switch to t...

Page 49: ...at release the lever directly below the front center of the drivers seat area by lowering to the bottom of the seat base Locate the twist knob on the left center of the seat base this knob is different than the Lumbar Support and turn counterclockwise to loosen The seat should swivel freely To reset the seat position simply reverse these steps Integral Self Draining Ice Chest This item is availabl...

Page 50: ...ge to your boat and others Ski Pylon The patented pivoting head ski pylon is a telescoping aluminum post located directly in front of the motor box Minimal maintenance is required but once a year remove the swivel pylon head and re grease with a high temperature bearing grease This will increase use of the pylon and reduce normal wear and tear To use pull pylon up rotate clockwise and lower until ...

Page 51: ...rding platform while engine is running The boarding platform must be attached when the boat is in use Navigational Lights As required by the U S Coast Guard all recreational vessels are required to display navigational lights between sunset and sunrise and other periods of reduced visibility All Malibu Boats are equipped with bow and stern navigational lights The bow light located at the tip of th...

Page 52: ... Depending on the model the storage is accessible from either the interior by lifting the observers seat or from the transom swim platform by lifting the hatch cover Most models are equipped with a locking device for the secure storage of your ski items Drain Plugs Your Malibu is equipped with two or three drain plugs one located at the transom of your boat and the other directly below your engine...

Page 53: ...an be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is transferred to the dash computer and a computer program converts information which is transferred to the speedometer gauge See troubleshooting section of this manual for basic maintenance information Tilt Steering Wheel The tilt steer...

Page 54: ... switch Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to the transom for obvious damage Reinstall engine safety switch and start the engine with engine compartment open Check hose connections between the exhaust manifolds and the muffler for leakage If leakage is apparent tighten the hose clamps being car...

Page 55: ... on the deck of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine components Closed Cooling System If your boat is equipped with an optional closed cooling system you will need to maintain correct fluid levels Open engine compartment and remove reservoir cap Ensure coolant is to the to...

Page 56: ... with this option know the type of coveryou are placing on your boat Some Boat Covers have been made strictly for mooring and storage only and some have been made for storage and travel If you question the type of cover that you have purchased check with your Malibu dealer for assistance Figure 2 30 Boat Cover Damage caused to your boat as a result of improper cover use is not covered under your M...

Page 57: ...on the unit Push it again to turn off the unit SEL and VOL Button 2 1 Audio control VOLUME BASS TREBLE BALANCE FADER By quickly pressing the SEL 2 button you can select which of the below features to set VOL display volume control press button 2 BAS display bass tone control press button 2 TRB display treble tone control press button 2 BAL display balance control press button 2 FAD display fader c...

Page 58: ...utton to choose SUB W on or off e DSP Choose from flat classic pop or rock by pressing the SEL 2 button again Adjust with VOL up down button Volume Control Press the VOL up down button to increase or decrease the volume level Bass control Press VOL up to increase the bass Press VOL down to decrease the bass Treble control Press VOL up to increase the treble Press VOL down to decrease the treble Ba...

Page 59: ... the FM1 FM2 FM3 AM1 and AM2 bands 3 A PS Auto Store Function 13 Press and hold button 13 for approximately 2 seconds until you hear a beep which confirms the memory function is engaged The unit will search for six strong stations and automatically store them on buttons 1 6 You can override the preset station on any button by manually setting a new frequency 4 Scan 11 In Radio mode press the SCAN ...

Page 60: ...k repeat button radio SIRIUS preset 3 button 8 Track random play button radio SIRIUS preset 4 button 9 Radio SIRIUS preset 5 button and CDC disc Up 10 Radio SIRIUS preset 6 button and CDC disc Down 11 SCAN button 7 preset SIRIUS only 12 DISP display button 8 preset SIRIUS only 13 A PS Auto Preset Scan button 9 preset SIRIUS only 14 LOUD loudness button 10 preset SIRIUS only 15 Radio or SIRIUS tune...

Page 61: ... can be found in the port gunnel sides You should find specific instructions on the use of your hot water shower in the packet of materials you received with your boat Figure 2 36 Shower Head Figure 2 37 Shower Valve Pull Up Cleats Pull Up cleats are available for all boat models These cleats will sit flush on the side of the boat deck when depressed To pull up the cleats simply press the screw bu...

Page 62: ...d from solid stainless steel The wedge foil no longer locks in the down position It is designed to move up or down freely and locate in the down position To lower wedge unit depress spring loaded pins and lower foil Be sure to raise and lock foil in the up position each time after use If your boat is equipped with the Wedge option you will find that the unit has two positions DOWN or UP To adjust ...

Page 63: ...nal Malibu Launch System MLS The Malibu Launch System MLS ballast system allows water to be stored on board to increase hull weight for larger wakeboard wakes Depending on model the MLS can be available as front and rear ballast tanks If your boat is equipped with this feature locate the MLS drain and fill rocker switch on the dash accessory panel press switch up to fill or down to drain Figure 2 ...

Page 64: ...2 34 Notes Chapter 2_08 qxd Chapter 2 doc qxd 11 12 07 3 33 PM Page 34 ...

Page 65: ...that the total weight of your boat gear and trailer does not exceed the GVWR Verify tire pressure for load capacity Notice Consult your trailer dealer for other state regulations concerning brakes lighting and other equipment options Hitch Hitches are divided into classes that specify the gross trailer weight GTW and maximum tongue weight for each class Always use a hitch with the same class numbe...

Page 66: ... two key areas to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel to the trailer frame A separate tie down should then be attached to hold the boat downward and forward This may be accomplished by a line from the bow eye to an attachment point on the trailer frame o...

Page 67: ...perly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an outboard be sure that the outboard unit is trimmed up Be sure to reinstall the bilge drain plug if it has been removed To launch back the trailer into the water to a point where the boat will clear t...

Page 68: ...ons throughout your new Malibu to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning labels Replace when illegible Figure 3 5 Warning Labels Chapter 3_08 qxd Chapter 3 doc qxd 11 13 07 9 09 AM Page 4 ...

Page 69: ...Warning Label Locations Refer to the diagrams below for the location of each label 3 5 Chapter 3_08 qxd Chapter 3 doc qxd 11 13 07 9 09 AM Page 5 ...

Page 70: ...ing common sense and sound judgment Never exceed the load capacity and distribute weight evenly between bow and stern and port to starboard SWAMPING HAZARD Overloading may reduce the stability and seaworthiness of the boat The weight of all persons and gear including ballast bags water bladders ballast tanks and fat sacks should never exceed the U S Coast Guard Maximum Weight Capacity listed on th...

Page 71: ... when fueling your boat 1 Extinguish all cigarettes and other flame or spark producing items 2 Make sure all power is off and do not operate any electrical switches 3 Be sure to wipe off any spillage that may have occurred 4 Operate the bilge blower for a minimum of four minutes before starting the engine Figure 3 6 Fueling Do not overfill fuel tank The fuel tank will expand and contract based on ...

Page 72: ...nd Certified Technician Special tools and training are required to service this fuel system Pay close attention to the information regarding the break in period listed in your engine owner s manual Top engine performance is dependent upon following the guidelines listed Pre Start Checklist A routine pre starting procedure should always be carried out before the first start up of the day Below is a...

Page 73: ...n Pressing the ENTER button on the display will silence the alarm for four minutes Following is a list of monitored functions that can activate the alarm Engine Oil Alarm RPM s above 300 and below 1000 with oil pressure below 4 psi RPM s above 1000 with oil pressure below 18 psi Engine Temperature Alarm RPM s above 300 with temperature above 203 F Alarm will reset when engine cools below 198 F Bat...

Page 74: ...on by depressing the button Figure 3 7 Throttle Positions When engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throttle lever knob Notice For more information regarding the safe operation and maintenance of the throttle control refer to the separate instructions located in the information packet shipped with your ...

Page 75: ...to wander somewhat at slow speeds A natural reaction to this effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer and only worsen the effect Keep the steering wheel in the center position the boat will wander back and forth somewhat but the overall course will be a straight one Chapter 3_08 qxd Chapter 3 doc qxd 1...

Page 76: ... the straight ahead position to drift to starboard when going forward and to port when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can be powerful For this reason many veteran boaters approach the dock with the port side of the boat toward the dock if possible Stopping When stopping the boat it is important to remember there are no b...

Page 77: ... docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind and current are moving your boat Approach the dock with the boat pointed into the wind if possible If the wind or current is pushing you away from the dock use a sharper angle of approach If you must...

Page 78: ...eted at high speed by a competent driver but it must be emphasized that sudden turns at any speed particularly at high speed can be especially dangerous It is possible to throw passengers from their seats and even from the boat if caution is not exercised Towing a Skier Water skiing is a collective effort involving driver observer and skier The degree of understanding and cooperation between them ...

Page 79: ...f the boat A copy of these signals can be found for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 11 Hand Signals Once a skier has fallen or is ready to quit skiing the driver must be prepared for immediate removal of the skier from the water The driver of the boat should keep the skier in line of sight as much as possible until ...

Page 80: ...sten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lifting eyes of the towing boat Keep lines free of propellers on both boats Keep hands and feet clear of other boat and never hold towline after it is pulled taut Move slowly to prevent sudden strain on slack line ...

Page 81: ...erse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainless steel The first number is the diameter of the prop and the second is the pitch The pitch is the angle of the blades and is measured in how far the boat will travel through the water in one revolution In this case for every one revol...

Page 82: ...udder 4 Install a new nylon locknut and torque the nut to maximum of 30 ft lbs 40 7 N m 5 Install new cotter pin Bend the retaining ends of the cotter pin in the opposite directions Make sure the cotter pin is snug and cannot rotate Malibu Exclusive Adjustable Rudder System Your Malibu steering is custom calibrated at the Malibu factory at the time of manufacturing However it may be necessary from...

Page 83: ...e water The zinc anode being the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dealer for this part Salt Water Corrosion The entire boat should be rinsed with fresh water immediately after use in salt water If the boat is used primarily in salt water wash the hull monthly and appl...

Page 84: ...3 20 Notes Chapter 3_08 qxd Chapter 3 doc qxd 11 12 07 3 34 PM Page 20 ...

Page 85: ...us that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the upholstery threads and backing We also recommend that you tip up all seat base cushions on edge after each use to allow any accumulated water to drain In some instances color or dye transfer can occur when wet clothing comes in c...

Page 86: ...e d b Ink ball point e b Ketchup a b Lipstick a b Marker permanent e b Mildew or wet leaves d b a Mustard yellow d b Oil engine b b b Paint latex a b Paint oil based dried a b Paint oil based fresh d b Paint spray c b b Polish shoe a b Suntan lotion d b Tar Asphalt a b Use the chart above to clean common stains a Medium soft brush warm soapy water rinse dry b Meguire s Quick Clean 52 c One 1 table...

Page 87: ...at surface In cases where the original gelcoat shine cannot be restored by waxing hand buff the surface using any commercial compound Be sure to apply several coats of wax over the area that has been polished Surface Stains Stains can appear as a result of dust road tar plant sap rust from metal fittings and other materials coming in contact with your boat s exterior Listed below is a step by step...

Page 88: ...m turning gray or rough The roughing becomes more apparent as the moisture evaporates and dries out It is suggested that you use teak or mineral oil treatments at least four times a year to maintain the appearance of your swim platform Use a high quality teak oil which can be purchased at your local Malibu dealership For additional information on care maintenance and warranty on your swim platform...

Page 89: ...in 104 8 x 101 6 mm 3 898 x 3 622 in 99 x 92 mm 4 25 x 4 37 in 108 x 111 mm 1 1 9 1 1 0 1 1 0 1 1 1 7 9 o i t a R n o i s s e r p m o C Compression Pressure Note 1 Idle RPM in Neutral Note 2 Operating Range at WOT 4400 4800 RPM 5000 5400 RPM Oil Pressure at Idle 5 PSI 34 kPa Minimum Oil Pressure at 2000 RPM 10 PSI 69 kPa Minimum Fuel Pump Pressure 8 PSI Maximum 55 2 kPa Electrical System Minimum B...

Page 90: ...mission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the transmission fluid Turn engine off and disconnect the engine safety switch Ensure throttle is neutral Notice Check immediately after shutdown to prevent incorrect reading Open engine compartment and locat...

Page 91: ...in the OFF position and all passengers are in the boat With the manual shift option the boat will not have NEUTRAL as a function the boat will be in gear at all times until the manual function is disabled The boat will start in gear and will not stop unless the key is turned off This function is only used in case of emergency and assistance is not available Use with caution 1 Identify the electron...

Page 92: ...fy the cotter pin at the end of the shaft 5 Remove the cotter pin 6 Remove the spacer sleeve from the shaft 7 Turn the shaft clockwise until it bottoms out Chapter 4_08 qxd Chapter 4 doc qxd 11 12 07 3 40 PM Page 8 ...

Page 93: ...gear reverse steps 1 8 and return the electronic shift back to its original position Contact your local Malibu dealer for assistance with disengaging the manual shift option and returning to the original factory settings Chapter 4_08 qxd Chapter 4 doc qxd 11 12 07 3 40 PM Page 9 ...

Page 94: ... shaft alignment If the prop shaft bolts loosen prematurely major damage to your boat structure and driveline could result It is recommended that only a trained service technician perform this maintenance due to the complications that can arise from an improperly balanced prop shaft engine alignment Damaged caused from loosened coupler bolts and improper engine alignment is not covered under your ...

Page 95: ...o the engine and fuel system DO NOT mix MTBE and ethanol Drain your tank or use up as much of the old fuel as you can before making the switch to E10 Once done do not go back to MTBE gas Also drain the tank when storing the boat and put in additives Does the gas you are buying have ethanol or MTBE By law roadside stations must put stickers on pumps designating whether the gas has ethanol and how m...

Page 96: ...proper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determined operating parameters may activate an alarm located under the dash Both the engine Electronic Control Module ECM and the dash gauge computer may activate the alarm If the ECM activates the alarm it will store a trouble cod...

Page 97: ...Amps on the big cable This is the starter or cranking circuit There are also a set of smaller 2 AWG battery cables with the positive red coming from an 80 AMP main circuit breaker on the smaller boats a 6 AWG cable and a 60 AMP main breaker These smaller cables are the feeder circuit to the boats breakers and switches These are referred as the House circuit 1 on a single battery system Both the cr...

Page 98: ... now any power you draw with the engine off will come from the house battery You can listen to the stereo until the house battery is dead but you can have the peace of mind knowing that all you have to do is turn the key and your boat will start No fumbling with any switches it s all automatic Now that we have separated the house and cranking circuits we can use batteries designed for specific use...

Page 99: ... than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers These breakers will activate if overloaded and cut power to the switch To restore power simply push the breaker button in and release Breakers do not require fuse replacement The breaker panel can be...

Page 100: ... that the boat be removed from the water and stored It is extremely important that proper winterizing procedures are read and followed to ensure longer boat life Here is our list of suggestions to keep your boat in top condition Prepare the engine according to the instructions found in your engine owner s manual It our recommendation that you contact your local Malibu dealer for full winterization...

Page 101: ...te engine winterization procedures as well as scheduled maintenance Note Damage done due to improper engine winter storage will void your warranty It is highly suggested that you allow a trained Malibu technician to perform this service After performing engine winterization remove engine safety switch and spin engine over a few seconds to remove excess water found in pump bodies Remove the negativ...

Page 102: ...of cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski locker drain plug Reinstall propeller assembly If not performed during winterization perform annual maintenance at this time If boat is equipped with optional fresh water cooling and was drained at winterization fill at this time Turn fuel shut off valve to the On position ...

Page 103: ...m is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of the specialized skills and tools needed to correct major issues we have not included that information If you suspect a problem not listed here please contact your Malibu dealer In case of a power supply failure follow the instructions in Manually Shift Transmission with Electronic Shift ...

Page 104: ...ms See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of defective high Tight or replace the high tension leads tension leads Plugged PVC valve Replace PVC valve Weak ignition coil Replace ignition coil Vacuum leak See your dealer Poor boat performance Fouled spark plugs Replace spark plugs Plugged flame arrestor Clean the flame arrestor Weak ignition coil Re...

Page 105: ... Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breaker blown fuse or replace the fuse Loose wing connections Clean and tighten wiring or corrosion connections Defective sending unit Replace the sending unit Shorted wiring harness Repair the wiring harn...

Page 106: ...Glass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a fiberglass laminate GUNNEL The upper edge of a boat s side HELM Device attached to rudder for steering a vessel HULL The bottom section of the boat KEEL The lowest most portion of the bottom of the b...

Page 107: ...us 4 16 Motorbox Cover 2 18 N Navigational Lights 2 21 O Operation by Minors 1 10 Optional Equipment 2 26 P Passenger Safety 1 10 Power Wedge 2 11 Propellers 3 17 R Regulations 1 3 Responsibilities 1 3 S Safety Statements 1 1 Shifting Running 3 10 Ski Pylon 2 20 Speedometer Pick Up 2 23 Standard Gauges 2 1 Starting 3 8 Steering 3 10 Steering System 2 18 Stopping 3 12 Storage Areas 2 22 Sundeck 2 2...

Page 108: ...cable LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine Trans V Drive ____ 5 Verify blower operation check hose attachment ____ 6 Verify bilge pump operation and float control ____ 7 Check for engine boat water leaks ____ 8 RE check fuel connections ____ 9 Verify neutral safety ...

Page 109: ...lame arrestor 8 Inspect belts hoses and clamps Tight 9 Shaft alignment Within 003 10 Inspect spark plug wires 11 Inspect Raw water pump impeller change annually 12 Inspect rudder lube key way bolt tight 13 Inspect Prop Shaft Packing 14 Inspect Steering Kit Assembly Lube bolts tight 15 Check Engine Coolant closed cooling only 50 50 mix water w ethylene glycol MUST meet GM 6038 16 Propeller Tight pr...

Page 110: ...Notes 4 26 Chapter 4_08 qxd Chapter 4 doc qxd 11 12 07 3 40 PM Page 26 ...

Page 111: ..._________ Dealer Phone ____________________________________________________________ Fax E mail ______________________________________________________________ Engine Model _____________________________________________________________ Serial ______________________________________________________________ Transmission Model _____________________________________________________________ Serial _________...

Page 112: ...Malibu Cover 2008 qxd Malibu Cover 2007 qxd 11 12 07 10 31 AM Page 2 ...

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