125
-
160 cc
c
Workshop Manual
General index
installing the primary pulley ..........................................................73
disassembling the clutch ...............................................................76
disassembling the clutch unit .......................................................77
removing the secondary pulley ...................................................78
Checks .............................................................................................80
Clutch bell ...................................................................................................... 80
Clutch linings .................................................................................................. 80
Variator contrast spring ................................................................................. 81
Fixed secondary pulley .................................................................................. 81
Mobile secondary pulley ................................................................................. 8
assembling the clutch ....................................................................83
installing the clutch bell .................................................................87
Final drive Gears
.............................................................88
Final drive exploded view...............................................................89
removing the transmission cover ................................................90
remove pulley shaft .......................................................................92
Transmission cover checks ...........................................................92
Removal and refitting of transmission cover bearings
and oil seal.......................................................................................94
Removal and refitting of clutch side engine casing bearings
and oil seals.....................................................................................96
installing the transmission gears ..................................................97
installing the transmission cover ..................................................98
FlyWheel Cover, FlyWheel MaGneTo,
WaTer puMp
............................................................................100
exploded view of water pump......................................................101
Exploded view of flywheel cover .................................................102
Removing the flywheel cover.......................................................103
Removing the flywheel magneto .................................................................. 104
Removing the freewheel gear ...................................................................... 105
Removing the stator/pick-up assy ................................................................ 106
Removing the water pump impeller .............................................................. 106
installing the water pump .............................................................107
Assembly procedure .................................................................................... 107
installing the stator/pick-up assy ................................................108
installing the freewheel gear and rotor .......................................109
Installing the flywheel cover ........................................................ 111
enGine CasinG, CrankshaFT
.................................11
3
removing the engine casings ..................................................... 114
Crankshaft checks ........................................................................115
installing the engine casing ......................................................... 117
