Makita MT M1901 Technical Information Download Page 6

P 6 / 11 

R

epair

[3] DISASSEMBLY/ASSEMBLY

[3] -3. Drum

DISASSEMBLING

Fig. 9

Fig. 10

(1) Remove Poly V-belt 4-241.  See 

Fig. 2A

(2) Separate Bracket complete section from Main frame.  See 

Fig. 4

,

 Fig. 5

.

(3) Separate Drum from Bracket complete as shown in 

Fig. 9

.

Double ended Philips bit

 

Bit adapter assembly

1/2” (12.7mm) square

Fit this side to the square

portion of V pulley 4-37

Square portion of V pulley 4-37

Grip Drum with groved hand, 

to protect hand against injury.

Turn 

counter

 

clockwise

for removing.

1. Make the tip of claw shape, because

    of too tight space between Ball 

    bearing 608ZZ and Drum to engage 

    the claws.

12

3

6

9

Bit adapter

 assembly

V pulley 4-37

Preset F/R Change lever to

R mode to turn V pulley 4-37 

counter clockwise.

Drum

V pulley 4-37

Ball bearing 6000ZZ

Vise

Drum

Ball bearing 608ZZ

3. Remove Ball bearing 6000ZZ

    with 1R269.

2. Fixing the legs of 1R269 

    with vise, disassemble Ball 

    bearing 608ZZ using the 1R269 

    with remodeled claws.

 

1R269

1R269

1R269

Ball bearing 608ZZ

Ball bearing 6000ZZ

(4) Disassemble Ball bearings from Drum as shown in 

Fig. 10

.

Summary of Contents for MT M1901

Page 1: ...s 82mm 3 1 4 Planer and has been developed as Makita mt series The main features and benefits are Orange housing Industrial performance and durability at less expense Foot on base plate protects workpiece and blade from scratches and damages even if the machine is put on workpiece before drum comes to a complete stop Ergonomically designed handle with soft grip European specification unit is avail...

Page 2: ...ortion Main frame complete Amount Symbol of lubricant Portion to lubricate Apply lubricant VG100 to the parts designated with black triangle CAUTION Repair the machine in accordance with Instruction manual or Safety instructions 32 32 a b a b Knob 44 Screw portion Flat washer 10 Rubber packing Index 1 NECESSARY REPAIRING TOOLS P 2 2 LUBRICATION 3 DISASSEMBLY ASSEMBLY P 3 3 1 Poly V belt 4 241 3 2 ...

Page 3: ...same of the Poly V belt with the groove of V pulley 4 37 large one 2 Turn V pulley 4 37 large one while pressing the V belt toward Bracket complete until all V shaped ribs of Poly V belt 4 241 with the grooves of V pulley 4 37 large one Now Poly V belt and both of V pulleys engage each other Poly V belt 4 241 V Pulley 4 20L Poly V belt 4 241 Poly V belt 4 241 V Pulley 4 20L V Pulley 4 37 Bracket c...

Page 4: ...2 Pan head screw Carbon brush Brush holder cap Brush holder cap Bracket Double ended philips bit Bracket 4x18 Tapping screw 1 Unscrew six 4x18 Tapping screws with which Bracket complete is secured to Main frame 2 Separate entirely Bracket complete Armature and Drum by striking Main frame with plastic hammer Main frame Armature Main frame Drum Preset F R Change lever to F mode to turn the V pulley ...

Page 5: ...earing 606ZZ is too tight to engage claw of 1R269 So fixing claw of 1R269 with Water pump pliers firmly remove Ball bearing 606ZZ Ball bearing 606ZZ Water pump pliers 1R269 Claw Ball bearing 6000ZZ Assembling can be made by taking reverse step of Disassembling Refer to Fig 7 Fig 6 Fig 5 Fig 4 3 Remove Ball bearing 6000ZZ with 1R269 Turn counter clockwise for tightening 12 3 6 9 V pulley 4 20L Brac...

Page 6: ...otect hand against injury Turn counter clockwise for removing 1 Make the tip of claw shape because of too tight space between Ball bearing 608ZZ and Drum to engage the claws 12 3 6 9 Bit adapter assembly V pulley 4 37 Preset F R Change lever to R mode to turn V pulley 4 37 counter clockwise Drum V pulley 4 37 Ball bearing 6000ZZ Vise Drum Ball bearing 608ZZ 3 Remove Ball bearing 6000ZZ with 1R269 ...

Page 7: ...6000ZZ to the same of V pulley 4 37 side Refer to Fig 10 2 Mount Drum to Bracket And tighten V pulley 4 37 with Bit adapter Refer to Fig 9 V pulley 4 37 Bracket complete Note Enough to tighten V pulley 4 37 to proper level in this step V pulley 4 37 is tightened automatically to firm level by rotation of Drum Turn clockwise for tightening 12 3 6 9 Grip Drum with groved hand to protect hand against...

Page 8: ...nd Torsion spring 7 Knob 44 Knob 44 Flat washer 10 1 Remove Knob 44 as shown below 2 Front base can be separated from Main frame complete 3 Remove Scale label from Knob 44 because the numbers on Scale label deviates from the actual planing depth in case of disassembling of Front base and Base rear side Front base Front base Turn counter clockwise for unscrewing 12 3 6 9 Compression spring 18 Rubbe...

Page 9: ... been adjusted to Planning depth at 0 2 Stick Scale label on the Knob 44 while aligning 0 to the Triangle mark on the main fame Triangle mark fresh Scale label 2a If the removed Knob 44 is reused without sticking new Scale label 0 may deviate from the Triangle mark by 180 degrees Remove knob 44 again in this case and approach to drive from the point deviating by 180 degrees from the old approachin...

Page 10: ...merican Wire Gage Item No 2 2 1 1 Circuit of inside of Switch Symbol of electrical parts Note Noise suppressor is not used for some countries Viewing from Fan side AWG18 AWG18 Noise suppressor Power supply cord Field AWG18 AWG18 Insulated terminal M3 5 Non Insulated Spring terminal AWG20 2 1 Switch ...

Page 11: ...m Insulated terminal of Switch that Noise suppressor does not interferes with setting of Switch when Noise suppressor is used Noise suppressor Switch Insulated terminals Field Pass Field lead wires through this hole to handle section and connect them to Switch ...

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