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P 7 /20 

R

epair

DISASSEMBLING

[3] DISASSEMBLY/ASSEMBLY

[3] -3. Crank Section

HR4001C/HR4010C

HR4011C

1) After removing the parts of the blowing mechanism (Refer to [3]-2.), remove Handle, Change lever and
    Crank cap cover by unscrewing Tapping screws as illustrated in Fig. 14.

2) See Fig. 15.
    By unscrewing six M4x18 pan head screws;
    HR4001C/HR4010C:
    Remove the assembly of Crank cap and
    Control plate.
    HR4011C: Remove Crank cap.

    Seal ring between Crank cap and Crank
    housing complete can be removed in this step.

Link plate

Link plate guide

Link plate

Link plate guide

[Tool holder side]

Fig. 16

Crank cap cover

Change lever

Tapping screw 4x14

Tapping screw
4x14 (2pcs)

Tapping screw
4x14 (2pcs)

Handle

Control plate

Fig. 14

Compression spring 11

Crank cap cover

Change lever

Tapping screw 4x14

Tapping screw
5x25 (4pcs)

Tapping screw
5x25 (4pcs)

Handle

(The image is HR4010C.)

3) Remove Link plate together with link plate guide while pushing toward the Tool holder side. (Fig. 16)

Fig.15

Crank cap

Control plate

Pan head screw M4x18

(6pcs)

Crank cap

Pan head screw M4x18

(6pcs)

HR4001C/HR4010C

HR4011C

Summary of Contents for HR4001C

Page 1: ...pc HR4001C HR4010C 6 3 13 9 5 9 13 0 Europe 4 0 13 1 Brazil Chile 2 0 6 6 Other countries 5 0 16 4 HR4011C Dimensions mm Width W Height H Length L Model No HR4001C HR4010C HR4011C 468 18 1 2 116 4 9 1...

Page 2: ...e for 22 Tool holder About 5g on the inside surface that contacts Impact bolt Outside surface that contacts Spacer and Chuck ring 25 Fluoride ring 25 on impact bolt Two elliptic holes that contact Too...

Page 3: ...limiter assembly 99 Driving flange Item No Description Portion to lubricate Teeth portion of Helical gear 61 Teeth portion of Straight bevel gear 7 Torque limiter assembly Fig 1B Link lever Pan head...

Page 4: ...he other Ring spring 25 using No 1R003 and No 1R212 Chuck ring and Release cover can now be removed Now you will see a pair of Tool retainers assembled on Tool retainer Fig 3 4 Remove the two Tool ret...

Page 5: ...out the orange color of O ring 20 will be visible Fig 9 In this case replace Fluoride ring 25 together with O ring 20 and X ring 18 Do not replace the Fluoride ring alone Remove Crank housing cover fr...

Page 6: ...ed Impact bolt See Fig 13 Ring 17 Rubber ring 17 Slide sleeve Ring 33 Striker See Fig 11 Note 2 The installations are not exchangeable between Urethane washer 45 and Flat washer 45 when they are assem...

Page 7: ...cap and Crank housing complete can be removed in this step Link plate Link plate guide Link plate Link plate guide Tool holder side Fig 16 Crank cap cover Change lever Tapping screw 4x14 Tapping scre...

Page 8: ...illustrated in Fig 20 And pull off the Cylinder by turning the handle of the Extractor clockwise Use two Phillips screwdrivers as illustrated in Fig 21 if No 1R213 and No 1R350 are not available Fig...

Page 9: ...ing 32 as illustrated in Fig 23 Use arbor press to insert the Cylinder into Crank housing complete if No 1R213 and No 1R350 are not available 2 Do not forget to put Ring 33 on Cylinder 28 5 when locki...

Page 10: ...otor housing complete viewed from the Rear cover side 6 Separate Motor housing complete by removing four 5x25 Tapping screws then tapping the commutator end of Armature shaft with plastic hammer Then...

Page 11: ...ving flange from Torque limiter Fig 31 Important Never try to disassemble Torque limiter because it cannot be reassembled once disassembled Fig 31 Torque limiter Do not disassemble Cup washer 8 Drivin...

Page 12: ...the smaller diameter end faces the Driving flange side Cup washer 8 the side with a raised center faces the Ball bearing 608DDW side 2 When assembling Cup washer 8 to Straight bevel gear 7 of Torque...

Page 13: ...ted screwdriver Fig 40 4 As illustrated in Fig 41 Pipe holders can now be separated by turning Pipe holders while pushing strong toward each other 5 Now Active dynamic vibration absorber can be disass...

Page 14: ...crews Controller and Power supply cord can now be replaced Fig 44 3 See Fig 45 Slide lever complete Switch box and Slide switch can be removed from Handle by unscrewing one 4x14 Tapping screw Note Be...

Page 15: ...ping screws By unscrewing two 4x14 Tapping screws Controller and Power supply cord can now be replaced Fig 49 Slotted screwdriver Fig 48 ASSEMBLING ASSEMBLING Fig 47 Control plate Crank lever Embossed...

Page 16: ...Brush holder unit is not installed on Armature Following the steps described below assemble Brush holder unit to Motor housing Fig 51 1 Place Brush holder unit so that the connector to Controller on...

Page 17: ...ice life of the machine Fig 53 Fig 53 Striker Piston Impact bolt 1 1 Tool holder cap 24 25 26 32 38 24 25 26 32 38 O ring 20 Apply Makita grease R No 00 after mounting to Impact bolt Apply Makita grea...

Page 18: ...Two On Off Switches Brush holder unit Power supply cord Field Speed control dial Brush holder unit Power supply cord Field Slide switch for lock ON Main Switch Main Switch Color index of lead wires s...

Page 19: ...ng side Switch box viewed from the Handle cover side Lead wire black to Controller Lead wire white from Main switch to Controller Lead wire red to Main switch Lock on slide switch Handle Handle 1 In H...

Page 20: ...r housing be careful not to pinch at the circled portion in Fig 58 Fig 58 2 In Motor Housing Lead Wires of Power Supply Cord Lead wires of power supply cord Motor housing Controller Controller Be care...

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