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7

8

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[3] DISASSEMBLY/ASSEMBLY

[3]-3. Shaft lock mechanism

DISASSEMBLING

Fig. 15

Fig. 17

Fig. 18

ASSEMBLING

(1) Remove Gear housing complete from Motor housing.

      Remove Bearing box from Gear housing complete as illustrated in 

Fig. 2

.

(2) Remove Armature from Gear housing complete as illustrated in 

Fig. 3

.

(3) Shaft lock mechanism can be disassembled as illustrated in 

Figs. 15 

and 

 16. 

    

Put Gear housing complete on 

Turn table of arbor press as 

illustrated right. 

Insert 1R268 from the small hole

on Pin cap, and tap 1R268 with 

Plastic hammer to push out 

Shoulder pin 11 through the 

U-groove of the turn table.

Release 1R268 from Pin cap carefully so that 

Pin cap would not be slung by Compression

spring 12.  

Shoulder pin 11

U-groove of turn table

of arbor press

Pin cap

Note

: Do not reuse Pin cap.

          Removal of Shoulder pin 11 damages 

          the inside surface of Pin cap, producing 

          plastic dust.

Pin cap

Compression

spring 12

Pin cap

Compression

spring 12

Fig. 16

(1) Be sure to use a new Pin cap for replacement and to remove all the plastic dust on Shoulder pin 11.  (

Fig. 17

)

(2) Assemble the parts for Shaft lock mechanism 

as illustrated in Fig. 18

 .

Plastic dust

O ring 7

Shoulder pin 11

Shoulder pin 11

Make sure that O ring 7 is

mounted to Shoulder pin 11

illustrated below.

Assemble Compression spring 12

and Pin cap by pressing them to

Shoulder pin 11.  

Insert Shoulder pin 11

through the hole of Gear

housing complete.  

1R268

Summary of Contents for GA7050

Page 1: ...2 17 200 7 7 8 250 9 7 8 132 5 3 16 Vibration absorbing side grip Toolless quick adjustable wheel cover Toolless lock nut Dust cover attachment GA7050 Accessories for 180mm angle grinder GA9050 Access...

Page 2: ...r 30 100 1R258 V block Assembling Felt ring 16 to Gear housing Assembling large Spiral bevel gear to Spindle 1R269 Bearing extractor Assembling Disassembling Ball bearings 1R165 Ring spring setting to...

Page 3: ...INT R 32 Assemble Armature assembly and Small spiral bevel gear Tighten M7 Hex nut provisionally by turning clockwise Refer to Fig 3 Ball bearing 6201DDW can be removed together with Armature by tappi...

Page 4: ...the Flat washer to only 0 5mm downwards Remove the Flat washer after setting Felt ring 16 in place Bottom step in Gear housing complete 26mm in outer diameter 0 5mm in thickness Flat washer as a jig...

Page 5: ...ted screwdriver Enlarging the clearance of Ring spring 13 with 1R004 lift up the opposite side with slotted screwdriver Ring spring 13 can be removed Fig 9 Fig 10R Correct setting The following wrong...

Page 6: ...pindle complete when pressfitting Spindle complete to Ball bearing 6202DDW Fig 13 2 Putting Large spiral bevel gear on 1R165 press Spindle into arbor hole of Large spiral bevel gear with Arbor press F...

Page 7: ...elease 1R268 from Pin cap carefully so that Pin cap would not be slung by Compression spring 12 Shoulder pin 11 U groove of turn table of arbor press Pin cap Note Do not reuse Pin cap Removal of Shoul...

Page 8: ...housing on Commutator side Fix Field lead wire black with this Lead wire holder Motor housing viewed from Commutator installation side Do not make any sags of Lead wires in Motor housing Wiring in Han...

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