Makita G2410R Page 1 Instruction Manual Download | Manualshive

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Summary of Contents for G2410R

Page 1: ...GENERATOR MODEL G341O R G351O R G3511R G571O R G5711R INSTRUCTION MANUAL I ISSUE EMD GU0937 1 3229020055 I ...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm I I ...

Page 3: ...ment engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by Makita U S A inc 0WNER S WARRANTY RESPONSIBILITIES As the utility and lawn and garden equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Makita U S A Inc recommends that you retain all receip...

Page 4: ...ll be performed at no charge provided the work is performed at an authorized warranty station There will also be no charge for any diagnostic labor performed at an authorized warranty station which leads to the determination that a warranted emission related part is defective Any warranted part which is not scheduled for replacement as required maintenance or which is scheduled only for regular in...

Page 5: ...SCHEDULE The engine owner is responsible for having all scheduled inspection and maintenance services performed at the intervals specified in the 1995 and later Owner s Manual and to retain records of these services as having been performed These records should be transferred to each subsequent owner of the engine Makita U S A Inc cannot deny a claim solely because there are no records of schedule...

Page 6: ...appropriate location where the required warranty services are to be performed A list of the Factory Service Center locations and phone numbers are provided below for your convenience 14930 BNortham Street La Mirade CA 90638 714 522 8088 41850 Christy Street Fremont CA 94538 510 657 9881 1401 N Clovis Ave Ste 110 Fresno CA 93727 209 252 5166 916 331 6211 4554 RosevilleRd Ste E North Highlands CA 95...

Page 7: ...fe and equipment damage if instructionsare not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpfulinformation If a problem should arise or if you have any questions about the generator consult an authorized dealer or factory service center The generator is designed to give safe and dependable service if operated accord...

Page 8: ...3 1 SAFETY PRECAUTlONS 2 SPECIFICATIONS 4 5 OPERATING PROCEDURES 6 W A n A GE INFORMATlON 7 MAINTENANCE SCHEDULE 8 HOW TO MAINTENANCE 9 PREPARATION FOR STORAGE PRE 0PERAT10N CHECKS 10 TROUBLESHOOTlNG 11 WIRING DIAGRAM 12 ELECTRIC STARTER G3511RI G5711R ...

Page 9: ...enerator nor cover it with a box The generator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during non use be sure to remove it and keep it well away from the area during generator use AOperatethe generatoron a level surface It is not necessaryto prepare a specialfoundationfor the generator However...

Page 10: ...Keep combustiblematerialswell away from generator area Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result i Keep children and all bystandersat a safe distancefrom work areas A I t is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use All opetators must read understand and fol...

Page 11: ...x17 7 27 2x18 9 33 7x18 9 x21 3 X21 3 x 23 2 x23 2 132 Ibs 139 Ibs 172 Ibs 178 Ibs Auto Idle Muffler 3imensions xWxH Iry Weight G2410R 1 G3510R I G3511R I G5710R I G5711R Brushless Self Exciting e Poles Single Phase 60HZ 120V I 60HZ l2OV 240V 12V 8 3A Standard 1 o N A Standard Standard Standard Manufacturer reserves the right to change specifications of parts and accessories Note Specifications of...

Page 12: ...3 COMPONENTS 1 ACYEAKER KE KNOB ECOIL STARTER OILSENSOR FUEL COCK AIR CLEANER FUEL GAUGE MUFFLER I SPARK PLUG STOP BUTTON ELECTRIC STARTER OIL FILLER CAP OIL DRAINPULG 4 ...

Page 13: ...angeoil if contaminated See How To Maintenance Oil capacity Model Upper level 2 4 1 0 0 65 liter l 38 pints G3510R G3511R 1 Oliter 2 13pints G5710R G5711R 1 2 liter 2 54pints UPPER LEVEL m Recommendedengine oil Use class SC API classification oil or a higher grade oil accordingto the table below SAE 1OW 30 or 1OW 40 is recommended for general all temperature use If single viscosity oil is used sel...

Page 14: ...ity G2410R G3510R G351 G5710R G571 2 0 liter 3 17gal R e 16 6 liter 4 38gal R 19 0 liter 5 02gal I FUEL LEVEL GAUGE l FUEL FILTER SCREEN EMPTY I Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot Close fuel cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects into m Wipe off spilt fuel thor...

Page 15: ...rator in a dry well ventilated area Keep exhaust pipe clear of foreign objects Keep generator away from open flame No smoking Keep generator on a stable and level surface Do not block generator air vents with paper or other material structures 2 GROUNDINGTHE GENERATOR To ground the generator to the earth connect the grounding lug of the gener ator to the grounding spike driven into the earth or to...

Page 16: ...terminal per Article 250 26 a from the noncurrent carrying metal parts to the conductor to be grounded Manufacturer does not supply the required grounding conductor or grounding electrode because it would be impossible to cover every exception and all local code requirements See your local dodes and the NEC manualfor the proper grounding for your application 8 ...

Page 17: ...sthe Compression point Return the handle to its original position and then pull swiftly If the engine fails to start after several attempts repeat above procedures with choke knob returned to OPEN posi tion Do not fully pull out the rope After starting allow the starter handle to return to its original position while still holdingthe handle e After the enginestarted return the choke knob gradually...

Page 18: ...g up to NEMA NEMA 5 20R 5 20P 20A NEMA NEMA 20A up to 30A L5 30R L5 30P NEMA up to NEMA NEMA up to NEMA L14 20R L14 20P o20A L5 20R L5 20P Description GFCl Ground Fault Circuit Interrupter Receptacle duplex Locking Receptacle Locking Receptacle Locking Receptacle ...

Page 19: ...le is protected by a GFCI Ground Fault Circuit Interrupter GFCI shuts of the output current from the duplex 120V receptacle when a ground fault occurs inthe generator or the appliance I I Im Please note that other receptacles are NOT protected by GFCI PRECAUTIONS FOR USINGTHE GFCl RECEPTACLES After starting the engine check the GFCl for proper functioning by the following test procedure Push TEST ...

Page 20: ...result in electric shock hazard or loss of life d Checkthe AC breaker is ON If the breaker is OFF set the breaker ON I G3510R G3511R IB 1Dual Voltage Type IG5710R G5711R a Select the voltage using the FULL POW ER SWITCH in accordance with the electricalappliance Refer to TABLE 2 b Operate in the same way as step a through step d of single voltage type START SV I TCH 12 ...

Page 21: ...e to use only extension cords that are also 3 wire grounded type NOTE When the AC breaker turns off during operation the generator has been overloaded or the appliance is defective Stop the generator immediately check the appliance and or generator for overloading or detect and have necessary repairs made by Makita factory or authorized service center 2 CONNECTINGTO DOMESTIC CIRCUITS HOUSE WIRING ...

Page 22: ... the generator Otherwise an electric shock may occur to the operator 1 b Installa transfer switch A transfer switch must be installed to transfer the load from the commercial power source to the generator This switch is necessary to prevent accidents caused by the recovery from power outage Use a transfer switch of the correct capacity Installtransfer switch betweenthe meter and the fusee or AC br...

Page 23: ...V 240Vside Turn the houseAC breaker off before startingthe generator Start the generatorand warm it up H Turn the houseAC breaker on H Do not start the generator with electrical appIiance s connected and with their switches on Otherwise the appliance s may be damaged by the surge voltage at starting 15 ...

Page 24: ...process Electrolyte fluid can burn eyes and clothing Be extremely careful to avoid contact If injured wash the affected area immediately with large quantities of water and consult a doctor for treatment When charging a large capacity battery or totally discharged battery exces sive current may force the DC fuse to blow out In such cases use a battery charger to charge a large battery with AC outpu...

Page 25: ...e oil sensor detects the fall in oil level in the crankcase and automatically stops the engine when the oil level falls below a predeterminedlevel b When engine has stopped automatically switch off generator sAC breaker check the oil level Refill engine oil to the upper level as instructedon page 5 and restart the engine c If the engine does not start by usual starting procedures check the oil lev...

Page 26: ...re that the generator is not overload NOTE Most induction loads such as electric motors require three to five times more wattage than their ratingsduring starting This starting wattage should not exceed the rated output of the generator for proper operationof AUTO IDLE I Turn AUTO IDLE SWITCH off when the AUTO IDLE does not work normally under the rated output NOTE The AUTO IDLE may not operate wh...

Page 27: ...ng current Power requirements depend on the type of motor and its use Once enough surge is attained to start the motor the appliance will require only 50 to 30 of the wattage to continue running Most electrical tools require 1 2 to 3 times their wattage for running under load during use For example a 5 000 watt generator can power a 1800 to 4000 watt electrical tool Loads such as submersible pumps...

Page 28: ...re gauge size according to the chart below Chart lists the minimum wire gauge size for the proper extension cord 0 2 2 1 3 4 3 5 5 EXTENSION CORD CHART Use the right extension cord An extension cord should have a suitable wire size for the overrall cord length and tool amperage rating This is to prevent a serious voltage drop power loss and possible motor damage Generally heavier gauge wire is req...

Page 29: ... to keep the emission control system effective The emission control system consists of the following parts 1 Carburetorand internal parts 4 Air cleaner elements 5 Intake pipe 6 Spark plug 7 Magneto 2 Choke system 8 Fuel hoses clamps and sealinggaskets 3 Fuel strainer The maintenance schedule indicated in the table is based on the normal gener ator operation Should the generator be operated in extr...

Page 30: ...E3 CLEAN VALVE SEAT ALONG WITH CYLINDER HEAD NOTE 3 0 0 0 0 INSPECT CONTROL PANEL PARTS NOTE 3 CHECK ROTOR AND STATOR NOTE 3 REPLACE ENGINE MOUNT RUBBER NOTE 3 OVERHAUL ENGINE NOTE 3 0 0 0 0 NOTE 1 Initialoil change should be performed after first twenty 20 hours of operation Thereafter change oil every fifty 50 hours Before changing oil check for a suitable way to dispose of old oil Do not pour i...

Page 31: ...e damage will result and its life will be greatly shortened 2 SERVICING THE AIR CLEANER t Maintaining an air cleaner in proper condi tion is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element clean ac cording to the chart on page 21 PROCEDURE a Unhook the cover and remove the cleaner element b Inner ele...

Page 32: ...G351OR NGK BR6HS G571OR G5711R NGK B6ES 4 CLEANING FUELSTRAINER NO SMOKING I Dirt and water in the fuel are removed by the fuel strainer a Remove the strainer cup and throw b Clean the screen and strainer cup with c Tightly fasten the cup to main body away water and dirt gasoline making sure to avoid fuel leak Gap 0 6 0 7 0 024 o 0 028 For G241OR G351OR G3511R I For G571OR G5711R 24 ...

Page 33: ...ventually deteriorate making engine startingdifficult Removethe carburetorfloat chamber and also drain the carburetor Change engine oil Check for loose bolts and screws tighten them if necessary Clean generator thoroughly with oiled cloth Spray with preservative if avail able NEVER USEWATER TO CLEAN GENERATOR Pull starter handle until resistanceis felt leaving handlein that position Store generato...

Page 34: ...sure not to overfill If connected turn off the power switch on the connected appliance and unplug If loose push spark plug cap back into place Remove spark plug and clean elec trodes When No Electricity Is Generated at Receptacle Check to make sure circuit breaker or no fuse breaker is in the ON position Check AC plug for loose connection Check to see if engine starting was attempted with applianc...

Page 35: ...11 WIRING DIAGRAM 1 G2410R A W I m m L L z IA 0 ICK I C z 27 ...

Page 36: ...2 G3510R N O _ _ _ 7 3 0 3 L 3 I I I1II I I 4 w I1 ...

Page 37: ...3 G3511R 0 I C I Q a w z ...

Page 38: ...4 G57 1OR X 0 m L 0 LL t z 0 U ...

Page 39: ...5 G5711R I L 4 X 0 m 0 I U t u I 1 I _ _ 31 ...

Page 40: ...eaker Full Power Switch EngineStop Switch Auto Idle Switch Oil Sensor Oil Sensor Controller Solid State Ignition Spark Plug Magneto IgnitionCoil Magnetic Switch EarthTerminal fGroundTerminal Starting Motor Solenoid Kev Switch Batterv Voltmeter AC Output Receptacle 120V 20A GFCl NEMA No 5 20R AC Outwt RecePtaclefl20V 30AI NEMA No L5 30R AC Output Receptacle 120V 240V 20A NEMA No Ll4 20R AC Output R...

Page 41: ... fuel cock Choke if engine is cold Insert key into key slot and turn it fully clockwise Starting motor will turn to start the engine Release key and it will automatically returnsto RUN position 4CAUTIONI w Do riot run the starting motor over 5 seconds If you failed to start return key to STOP position and wait about 30 seconds then repeat starting H Do not turn the key switch to START position whi...

Page 42: ...2 HOW TO INSTALL BATTERY 34 I ...

Page 43: ......

Page 44: ...ct has been operated for racing purposes or other competitve activities This product has been employed for powering equipment that is operated on in or near water or explosive atmospheres The following parts are expendable not durable so warranty does not apply Expendable parts including but not limited to Spark plugs packings gaskets rubber materials washers nuts V belt engine oil grease paper el...

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