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[3] DISASSEMBLY/ASSEMBLY

[3]-3. Spindle, Gear section

Fig. 8

ASSEMBLING

Assemble Spindle and Gear section as drawn in 

Fig. 8

.

1. Assemble Ball bearing 626LLB 

    to Gear housing complete.

3. Insert Ring 15 over Spindle. Then set Key 5 

    to the groove of Spindle.

4. Assemble the Spindle section to Gear housing complete.

2. Put Spindle on 1R035. Then, put

    Ball bearing 6202LLB on Spindle.    

    And then, apply 1R029 to 

    the bearing and press 1R029

    with Arbor press. 

    to mount the bearing to Spindle.

Ball bearing

626LLB

Ball bearing

6202LLB

1R035

1R029

Spindle

Key 5

Ring 15

1R340

5. Hold Gear housing complete in a vise. Then turn

    Bearing retainer 22-36 counterclockwise with 1R340.

 

Bearing retainer 22-36

Key 5

Notch of

Spur gear 47

1R291 Retaining ring S-14

7. Snap Retaining ring S-14

    into the groove of Spindle

    with 1R291 to secure 

    Spur gear 47.

8. Insert Gear complete 7-41 into Ball bearing 626LLB. While keeping it 

    perpendicularly, tap the gear with a plastic hammer to assemble

    Gear complete 7-41 to Gear housing complete.

    

Note

: Do not forget to set Pin 3 and Fiber washer 6 in place as shown below.

Ball bearing 626LLB

Gear complete 7-41

Gear complete

7-41

Fiber washer 6

9. 

Pin 3

6. While align the notch of Spur gear 47

    to Key 5, assemble Spur gear 47 to Spindle.

Summary of Contents for DS4012

Page 1: ...mance of model DS4012 is equivalent to the current model DS4011 Keyed 0 600 1 2 0m 6 6ft for Australia Brazil 2 With Top grip Dimensions mm Width W Height H 83 3 1 4 390 15 3 8 Length L 340 13 3 8 Out...

Page 2: ...s Hex bar 10 with square socket Bearing retainer wrench Wrench 43 holding spindle when removing Drill chuck assembling Drill chuck to Spindle removing Ball bearing 608LLB 626LLB disassembling assembli...

Page 3: ...R269 Assemble Armature by reversing the disassembly procedure Refer to Fig 2 Insulation washer Ball bearing 608LLB 4 Remove Ball bearing 608LLB on the drive end of Armature with 1R269 5 Gap between th...

Page 4: ...Flat head screw clockwise with Cordless impact driver 3 Hold the short leg of Hex wrench 10 to Drill chuck And join steel pipe to long leg of Hex wrench 10 as an extension handle And turn Hex wrench...

Page 5: ...1 Assemble Drill chuck to Spindle by hand until it stops Then fasten 1R298 to Drill chuck 2 Hold 1R139 in Vise and fit the flats of Spindle into the groove of 1R139 3 Preset fastening torque of 1R223...

Page 6: ...d Fiber washer 6 from Gear complete 7 41 3 Hold Gear housing complete in Vise and set 1R340 to Bearing retainer 22 36 And remove Bearing retainer 22 36 by turning 1R340 clockwise 5 Remove Spindle sect...

Page 7: ...of Gear complete 7 41 into Ball bearing 626LLB again 3 Ball bearing 626LLB is removed together with Gear complete 2 Tilt the inserted Gear complete 7 41 and tap the edge of Gear housing complete with...

Page 8: ...1R035 1R029 Spindle Key 5 Ring 15 1R340 5 Hold Gear housing complete in a vise Then turn Bearing retainer 22 36 counterclockwise with 1R340 Bearing retainer 22 36 Key 5 Notch of Spur gear 47 1R291 Ret...

Page 9: ...Leaf springs to Handle L as drawn in Fig 9 Face the curve tops toward notches of Motor housing Projections Projections Note Be careful not to fall Leaf springs in Handle L notch Fit the projections of...

Page 10: ...AWG18 AWG18 AWG18 AWG20 AWG20 AWG American wire gauge AWG18 AWG18 AWG18 When you connect Noise suppressor and Field lead wires with Switch solder the stripped wires in advance then clamp the soldering...

Page 11: ...wire orange to Terminal No 3 of Switch and Lead wire purple to Terminal No 4 of Switch See Fig D 1 of page 10 Line filter to terminal No 4 to terminal No 3 Motor housing Pass Field lead wires through...

Page 12: ...e suppressor to Handle L as drawn in below left Fig D 3 Inner wall Line filter Put Field lead wires between Boss and Round wall Note Be careful not to put their wires on Rib A Put Line filter to the p...

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