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[3] DISASSEMBLY/ASSEMBLY
[3] -2. Gear Section (Cont.)

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ASSEMBLING

1) Insert the arms of Change plate B through the slots in Rack 12, and then put Spur gear 29-37 between the arms of
    Change plate B. (Fig. 9)
2) Insert the Pin 4 into Rack 12.  Install Spur gear 29-37 to Spindle together with the parts you have assembled to Rack 12.
    (Fig. 10
    At this time, do not fail to set Leaf spring in place. (Fig. 10)

3) Push Rack 12 into Gear housing until it stops.  
    And then, install Change lever B on Gear housing 
   with its "I" mark which indicates low speed aligned 
   with the triangular mark on Gear housing. (Fig. 11)
4) Install Lock plate on Gear housing with its tail portion
    inserted between the ribs on Gear housing as 
    illustrated in Fig. 11.
5) Assemble Gear complete with Ball bearing 606ZZ
     to Gear housing as illustrated in Fig. 6.

Fig. 10

Fig. 9

Fig. 11

Rack 12

Change plate B

Spur gear 29-37

 Leaf spring

Spur gear 29-37

Rack 12
with change plate B

Gear housing

Spindle

arm

Rack 12

Spur gear 29-37

Spindle

Lock plate

Change lever B

Ribs

Pin 4

Align     with I.

Summary of Contents for DP4011

Page 1: ...peed in each range for a wide range of applications Extra rigid cylindrical motor housing Sturdy aluminum gear housing W L L H W H DP4010 DP4011 DP4010 0 2 900 8 5 16 13 1 2 2 5 8 2 2 2 4 9 25 1 40 1 9 16 0 1 200 Model Chuck capacity mm Drill chuck type Chuck key S 13 1 for DP4010 Key holder 12 1 for DP4010 Side handle 1 Depth gauge 1 Reverse switch No load speed min 1 rpm Capacities mm Steel Wood...

Page 2: ... No Description Portion to lubricate 781024 2 Wrench 43 Removing Assembling Bearing retainer Removing Assembling Drill chuck Removing Ball bearings Removing Armature Removing the damaged Keyed drill chuck 1R139 Drill chuck extractor 1R223 Torque wrench shaft 20 90N m 1R224 Ratchet head 12 7 for 1R223 1R298 1R316 Hex bar 10 with square socket Bearing extractor 1R269 Gear extractor large 1R045 Wrenc...

Page 3: ...e torque of 1R223 to 35 7 to 45 9 N m 1 Remove three 4x35 Tapping screws and Separate Gear housing from Gear housing cover complete Fig 4 2 Remove Ball bearing 608ZZ from Spindle with 1R269 Fig 5 and pull out Gear complete with Ball bearing 606ZZ Fig 6 Note Gear complete with Ball bearing 606ZZ can not be pulled out without removing Ball bearing 608ZZ in advance 3 After removing Lock plate pull of...

Page 4: ...o Gear housing until it stops And then install Change lever B on Gear housing with its I mark which indicates low speed aligned with the triangular mark on Gear housing Fig 11 4 Install Lock plate on Gear housing with its tail portion inserted between the ribs on Gear housing as illustrated in Fig 11 5 Assemble Gear complete with Ball bearing 606ZZ to Gear housing as illustrated in Fig 6 Fig 10 Fi...

Page 5: ... are removed from the both end of Armature shaft Figs 14 and 15 M4x25 Tapping screw Handle cover Slotted screwdriver Carbon brush Carbon brush Fig 12 Gear housing cover complete Fig 13 1R045 Armature Fig 14 1R269 Ring 8 Ball bearing 608DDW Note When replacing Ball bearing 608DDW it is removed together with Ring 8 This Ring 8 is easy to be deformed Therefore do not reuse Ring 8 when removing it Aft...

Page 6: ...r 19 36 1R316 Turn 1R316 clockwise and Bearing retainer 19 36 will be removed Bearing retainer 19 36 1 Remove Gear section from Gear housing Refer to Figs 4 to 8 2 Remove Bearing retainer 19 36 with 1R316 Fig 16 3 Ball bearing 6202LLB can be disassembled as illustrated in Fig 17 Fig 16 Fig 17 Retaining ring S 15 Retaining ring S 15 Ball bearing 6202LLB Ball bearing 6202LLB Spindle ...

Page 7: ...Circuit diagram P 7 8 Color index of lead wires sheath Black White Red Purple Blue Fig D 1 FB Noise suppressor Power supply cord F B FA F A Brush Holder A Brush Holder B Switch ...

Page 8: ...r is not used for some countries Route the Lead wires of Power supply cord between the inner wall and the Rib Power supply cord Fig D 2 FB F B FA F A Brush Holder A Brush Holder B Fix the Lead wires with Lead wire holder Fix the Lead wires with Lead wire holder ...

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