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Fig. 5-2-2-6 

[6]  Remove Guide sleeve. 

Fig. 5-2-2-7 

[7]  Set Driving sleeve to Sleeve while fitting its two projections to 

the two concaves of Sleeve. 

Guide sleeve 

Fig. 5-2-2-8 

[8]  While push Driving sleeve into Gear housing, turn the sleeve clockwise to lock Pin 3 in place. Then, remove Driving sleeve. 

Viewed from the bottom 

Driving sleeve 

Projections 

Concaves of  

Sleeve 

Pin 3 

Sleeve 

Driving sleeve 

 

 

 

 

 

 

 

 

 

 

 

10 / 24 

Summary of Contents for DJR187

Page 1: ...0 Low 0 2 300 Length of stroke mm 32 1 1 4 Electric 2 speed Yes Capacity mm Wood 2 255 10 Pipe 130 5 1 8 Blade clamp type Toolless Switch lock function Lock off Electric brake Yes Variable speed contr...

Page 2: ...embling 12 5 3 1 1 For DJR187 DJR360 12 5 3 1 2 For DJR186 14 5 3 2 Assembling 15 5 3 2 1 For DJR187 DJR360 15 5 3 2 2 For DJR186 16 5 4 Gear complete 17 5 4 1 Disassembling 17 5 4 1 1 For DJR187 DJR3...

Page 3: ...e parts are assembled and what are the parts It is also recommended to have boxes ready to keep disassembled parts by group Handle the disassembled parts carefully Clean and wash them properly If some...

Page 4: ...rence 27 Flat washer 4 Side surface that contacts Needle bearing 1012 of Gear complete 28 Gear complete Gear portion 14g 29 Flat washer 54 Both side surfaces front and back a little 32 Rod guide L a S...

Page 5: ...Outer circumference 19 Roller Inner circumference 22 Rod guide R a Side surfaces that contact Roller b Bottom surface 1g 23 Gear housing R Around Slider 5g 69 Felt 16x16 Whole surface Lubricant VG100...

Page 6: ...2 Pull out Shoe 3 Remove Lock lever and remove Lock pin Lock lever Shoe Lock pin Lock lever Fig 5 1 1 1 3 4 Pull and slide Insulation cover forward Fig 5 1 1 1 5 6 Pull out Insulation cover Insulation...

Page 7: ...se it again Fig 5 1 1 2 1 Insulation cover Gear housing assembly Fig 5 2 1 1 2 Remove Protector Fig 5 2 1 2 3 Insert a slotted screwdriver from the end of Retaining ring 18 then pry it off Protector S...

Page 8: ...Sleeve in release position Pin 3 Slider Pull out Fig 5 2 1 6 7 Remove Sleeve Push plate Compression spring 2 and Torsion spring 17 Compression spring 2 is in the groove on Slider Groove on Slider Tors...

Page 9: ...l of Torsion spring 17 to the hole where Pin 3 is installed Sleeve Short tail of Torsion spring 17 Long tail of Torsion spring 17 Fig 5 2 2 3 3 Turn Sleeve clockwise and insert Pin 3 into the hole tem...

Page 10: ...two projections to the two concaves of Sleeve Guide sleeve Fig 5 2 2 8 8 While push Driving sleeve into Gear housing turn the sleeve clockwise to lock Pin 3 in place Then remove Driving sleeve Viewed...

Page 11: ...in 5 into the holes of Guide sleeve Slider Shoulder pin 5 Compression spring 6 Pin 3 Fig 5 2 2 13 13 Put Driving sleeve over Guide sleeve and secure them with Retaining ring EXT 18 using 1R291 Then in...

Page 12: ...o M5x10 Pan head screws and remove Hook assembly M5x10 Pan head screw 2 pcs Hook assembly Fig 5 3 1 1 2 2 Loosen six 4x18 Tapping screws and remove Handle set Handle set 4x18 Tapping screw 6 pcs 7 pcs...

Page 13: ...it is hard to remove Rotor ass y warm Gear housing L assembly with a heat gun Rotor ass y M4x16 Pan head screw 2 pcs Fig 5 3 1 1 8 9 Remove Ball bearing 6201DDWwith 1R269 and remove Flat washer 12 an...

Page 14: ...x25 Pan head screws and remove Motor housing section M5x25 Pan head screw 4 pcs Motor housing section Fig 5 3 1 2 2 4 Loosen two M4x16 Pan head screws and remove Armature ass y Note If it is hard to r...

Page 15: ...tic force failure to follow this instruction could result in Finger injury caused by pinching between Rotors pulling each other Magnetic loss of Rotors or damage on the magnet portion of Rotor Fig 5 3...

Page 16: ...2 Set the U shaped legs of Bearing retainer 66 into the groove of Gear housing L assembly to assemble Armature ass y Note If it is hard to assemble Armature ass y warm Gear housing L assembly with a...

Page 17: ...head bolt 2 pcs Shoe guide plate Fig 5 4 1 1 2 4 Loosen fiveM4x16 Pan head screws and remove Gear housing R complete Note Roller may be attached on Gear housing R complete If LED circuit is removed be...

Page 18: ...rt of Gear complete and Slider Fig 5 4 1 1 4 6 Remove Gear complete Spiral bevel gear 44 from Slider Fig 5 4 1 1 5 Fig 5 4 1 1 5 7 Remove Gear complete Spiral bevel gear 47 from Slider Fig 5 4 1 2 1 3...

Page 19: ...5 5 2 Assembling Fig 5 4 2 2 2 Assemble Felt 16x16 between Slider guide complete and Gear housing L assembly and push it in the direction of the arrow Fig 5 4 2 1 1 Insert the longer part of Shoulder...

Page 20: ...eath Gray Orange White Blue Yellow Red Black AWG14 AWG American wire gauge Terminal Controller AWG14 AWG16 AWG14 Flag receptacle with lock 250 t 0 8mm Terminal unit Stator board LED circuit Connector...

Page 21: ...housing Fig 7 2 Wiring to Motor housing Boss A Put LED circuit as shown in the figure Lens of LED circuit Route the lead wires of LED circuit between the boss Aand the rib A Rib A Stator Pass the lead...

Page 22: ...de Put the lead wires of Switch between the rib B and the rib C Rib C Rib B Put Noise suppressor with Noise suppressor lead wire white positioned over Noise suppressor lead wire black Put Noise suppre...

Page 23: ...uit of FET Field Effect Transistor on controller Trouble on Controller can be checked with Tester as follows Fig 8 2 1 1 Set Digital tester 1R402 in the Diode mode Fig 8 2 2 2 Remove the battery and p...

Page 24: ...ns LED circuit is broken Replace LED circuit The machine works properly Yes LED Job light is ON Motor runs when the machine is switched on Try 10 times In case of running inconstantly go to No Yes No...

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