Makita DDF481 Technical Information Download Page 4

Fig. 16

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Gear assembly, Rotor, Stator assembly, 

            Speed change lever assembly (cont.)

When handling or storing multiple Rotors, be sure to keep a proper 

distance between Rotors as shown in 

Fig. 13

because Rotor is a strong magnet, failure to follow this instruction 

could result in:

• Finger injury caused by pinching between Rotors pulling each other

• Magnetic loss of Rotors or damage on the magnet portion of Rotor.

(

Fig. 14

)

Fig. 13

Fig. 14

* Magnetic loss of Rotors

* Damage on the magnet

portion of Rotor

(1) Put Rotor into Stator complete as drawn in 

Fig. 15

.

(2) Make sure that Rotor’s gear engages with the super gears of Gear assembly 

      to rotate them smoothly, and push Rotor section (Rotor and Stator) fully in 

      Gear assembly,  (

Fig. 16

)

(3) Assemble Speed change lever assembly as drawn in 

Fig. 17

.

Caution for Handling of Rotor

ASSEMBLING

Fig. 15

Rotor

Stator complete

Fig. 17

Drill chuck

side

Stator

Gear 

assembly

Drill chuck

side

Drill chuck

side

Pin on the lever

of Gear assembly

front Compression spring 4 

1. Apply the front Compression spring 4 of Speed change lever

assembly to the flat side (without pin) of Gear assembly

for Speed change.

2. Push Speed change lever assembly

toward Rotor side until it stops to

have space between the pin of

Gear assembly and the rear

Compression spring 4.

3. Fit the pin of Gear assembly to Spring’s coil

with slowly returning Speed change lever

assembly toward Drill chuck side.

4. Slide Speed change lever assembly to High speed mode:

    (Position 2 shown on Housing: Refer to 

Fig. 20

 in

      the next page.) 

Pin on the lever of Gear assembly

for fitting into the coil of the rear 

Compression spring 4.

Space between the rear Compression

spring 4 and the pin on the lever of

Gear assembly

The front Compression spring 4

compressed by the lever of

Gear assembly.

1. Holding Stator complete on a workbench, insert Rotor

slowly in Stator complete until Rotor’s drive end

reaches the workbench.

2. When the drive end of Rotor

reaches the workbench, lift up

Stator complete slowly.

R

epair

P  

4

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Summary of Contents for DDF481

Page 1: ...switch Max fastening torque N m in lbs Torque setting Steel Wood Soft joint Hard joint No load speed min rpm Energy capacity Wh Voltage V Capacity Ah High Weight according to EPTA Procedure 01 2003 3...

Page 2: ...is not required to lubricate because this product has gear mechanism of factory assembled Code No Description Use for 1R298 Hex bar 10 with square socket removing Drill chuck 1R404 Drill chuck removin...

Page 3: ...ocker type and therefore apply ThreeBond 1342 Loctite 243 to the thread and tighten the screw using Cordless impact driver with slotted bit 1 Remove nine Bind PT3x14 tapping screws and four 4x18 Tappi...

Page 4: ...assembly Drill chuck side Drill chuck side Pin on the lever of Gear assembly front Compression spring 4 1 Apply the front Compression spring 4 of Speed change lever assembly to the flat side without p...

Page 5: ...ousing L Housing R and Rear cover Other side viewed from Housing L Leaf spring 2 pcs Speed change lever assembly Make sure that two Leaf springs are set in place in advance Depressions Terminal of Sta...

Page 6: ...Retaining ring INT R 15 in place of Arm R complete M5 Hex nut for DHP481 only M5x10 Thumb screw for DHP481 only Arm L Arm R complete Retaining ring INT R 15 Pole complete The components of Grip assemb...

Page 7: ...m Color index of lead wires sheath Black White Red Gray Controller Terminal Yellow Switch Stator complete LED circuit Orange Blue Purple Brown Fig D 1 Red lead wire is used for some country instead of...

Page 8: ...circuit after setting Gear assembly in place Note Be sure to route the lead wires for LED circuit to the space between ribs of Gear assembly after setting Gear assembly in place If the routing is done...

Page 9: ...s Thick lead wires from Stator complete must be put on the other thin lead wires for the designated area Lead wires from Stator complete must be routed between Boss A and Rib C Lead wire Red from Term...

Page 10: ...next page Connect it firmly Check Lead wires or replace it LED indicator lamps are on Switch is broken Yes Yes Yes Yes Yes No No No No No Controller is broken Rotor is broken Stator is broken Replace...

Page 11: ...heck the figure in the tester Test 2 Attach Red tester bar to minus terminal of Terminal connected with black lead wire Fig D 9 Attach Black tester bar to one of UVW terminal connected with Red White...

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