Makita BTW152 Technical Information Download Page 7

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[3] DISASSEMBLY/ASSEMBLY
[3]-2. Motor Section

2) Make sure that Carbon brushes are in place on Brush holder complete and that the tail of each torsion spring is
    in the notch of Brush holder complete.as illustrated on right in 

Fig. 6

.

    Then insert the assembly of Armature and Yoke unit into Brush holder complete.
3) Engaging Armature’s pinion gear with Spur gears in Hammering mechanism, assemble motor section to
    Hammer case section. (See the left drawing in 

Fig. 3

.)

4) Set Drive unit (consisting of Brush holder comp., Yoke unit, Armature and Hammer case comp.) to Housing (L) 
    as illustrated in 

Fig. 10

.  

Fig. 10

Fig. 11

ASSEMBLING

5) After setting Drive unit in place, make sure that Brush holder comp., Yoke unit, Hammer case comp. are placed
    on Housing (L) as illustrated in 

Fig. 11

.

6) Connect Carbon brushes to Armature’s commutator, then assemble Housing (R) to Housing (L).

When setting Motor section on Housing (L), 
fit the protrusion of Housing (L) in the notch
on Yoke unit.  

protrusion

notch

Yoke unit

Hammer case complete

Housing (L)

rib

rib

Brush holder

complete

anti-rotation
protrusion

Housing (L)

The end of Yoke unit has to fit
against this rib of Housing (L)
as illustrated below.

Housing (L)

Yoke unit

rib

Y

ok

e unit

Switch

Hammer case
complete

The anti-rotation protrusion of
Hammer case complete has to
be placed on the Switch side.

The flat portion of Brush holder complete 
has to be at 90 degrees to the edge surface 
of Housing (L). 

Housing (L)

flat portion of Brush

holder complete

90 degrees

Brush holder

complete

[View from Rear cover side]

Summary of Contents for BTW152

Page 1: ...Battery BL1430 Fast charger DC18RA Charger DC18SD Charger DC24SC Catalog value torque at 6 seconds after seating when fastening M16 high tensile bolt Weight according to EPTA Procedure 01 2003 with Ba...

Page 2: ...s 134848 9 Socket 32 50 2 pcs Disassembling Hammer case complete Apply Makita grease N No 2 and FA No 2 to the portions designated with black and gray triangles to protect parts and product from unusu...

Page 3: ...cover Separate Hammer case section together with Motor section from Housing L then pull off Motor section from Hammer case section Fix Hex socket 32 50 134848 9 firmly in vise then set Hammer section...

Page 4: ...ection can now be disassembled as illustrated to right in Fig 4 Fig 4 1R223 1R224 Hex socket 32 50 Hex socket 32 50 Bearing box complete Hammer case complete Hammer section Internal gear 51 O Ring 40...

Page 5: ...o 40 N m Bearing box complete Internal gear 51 Hammer case complete Aligning the 4 locking grooves on the inside surface of Hammer case complete with the four locking projections of Internal gear 51 s...

Page 6: ...of the torsion spring 2 Disconnect Carbon brush from the commutator by pulling it in the direction designated with the arrow 3 Pull off Armature and Yoke unit from Brush holder complete Yoke unit Arma...

Page 7: ...ake sure that Brush holder comp Yoke unit Hammer case comp are placed on Housing L as illustrated in Fig 11 6 Connect Carbon brushes to Armature s commutator then assemble Housing R to Housing L When...

Page 8: ...Steel ball insertion Steel ball 5 6 2pcs Fig 12 2 Hold Hammer section as illustrated in Fig R and release it from the Gear extractor Note Do not hold gear extractor as illustrated in Fig F when relea...

Page 9: ...MBLING Assemble F R change lever to Switch and Housing as illustrated in Fig 17 Fig 17 Housing L F R change lever Switch pin of Switch prong portion of F R change lever Fit the pin of Switch into the...

Page 10: ...e vertical Fix the lead wires connected to each connector with these lead wire holders Put Light circuit in place so that the orange lead wire faces toward the Terminal side Lead wire orange 20 degree...

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