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< 8 > Assembling drill chuck   See Fig. 8.
         1. Firmly hold No.1R139 "Drill chuck extractor" with vise. And lock spindle with the drill chuck extractor.
         2. Hold No.1R298 "Hex socket" with the jaws of drill chuck firmly and turn the hex socket with No.1R223 "Torque 
             wrench" clock wise.
             <Note> Pre-setting the fastening torque for torque wrench : 49 N.m - 58.8 N.m
         3. Fasten flat head screw M6 x 22  by turning it anti-clockwise.

No.1R298 Hex socket

No.1R223
 Torque wrench

No.1R224 Ratchet head

1R139 Drill chuck extractor

Flat head 
screw M6 x 22

Fig. 8

Summary of Contents for 6207D-NEW

Page 1: ...min 45 60 70 with DC1804 45 60 70 with DC1804 16 stages drill mode 13 1 2 32 1 1 4 38 1 1 2 Steel Battery Ni cd Ni MH Ni cd Ni MH Max output W 160 205 230 305 1 10 1 32 3 8 Dual sleeve 1 5 13 1 16 1 2 Dual sleeve Yes No No Yes Yes Yes No No Yes Yes 1 8 4 0 2 0 4 4 2 1 4 6 2 3 5 1 PRODUCT TECHNICAL INFORMATION Models No Description CONCEPT AND MAIN APPLICATIONS 0 500 0 1 600 10mm 3 8 Dimensions mm ...

Page 2: ...ssories Model No Battery Charger 6207D NEW 9120 9122 9134 9135 9135A PA09 6317D NEW 1220 1222 1234 1235 1235A PA12 DC1414 DC1439 DC1804 DC1822 6337D NEW 1420 1422 1434 1435 PA14 6347D NEW 1822 1834 1835 PA18 DC1804 DC1822 ...

Page 3: ... hex wrench anti clockwise 1R139 Drill chuck extractor Fig 1 Fig 1A If drill chuck is damaged firmly hold the drill chuck with vise and turn spindle with wrench anti clockwise as illustrated in fig 1A Note For replacing other than gear assembly it is not necessary to disassemble drill chuck 2 Disassembling housing See Fig 2 1 Take off brush holder caps and carbon brushes 2 Slide mode change lever ...

Page 4: ...e of spring holder 1 2 3 4 16 15 14 1 2 3 4 16 15 14 3 Disassembling gear assembly and motor section See Fig 3 Lifting up mode change lever separated change ring gear assembly yoke armature and endbell from housing as a set 4 Assembling leaf spring See Fig 5 Assemble leaf spring to housing L as illustrated in Fig 4 Mode change lever Change ring Yoke Armature Endbell Gear assembly Remove as a set w...

Page 5: ...change lever to gear assembly by inserting the boss of mode change lever into the groove of gear assembly as illustrated in Fig 7 3 Assemble motor section yoke armature and endbell to gear assembly Assemble them to housing L as illustrated in Fig 7A Yoke assembling side Yoke assembling side 2 compression springs Speed change lever Boss of gear assembly Fig 6 Fig 6A Change ring side Change ring For...

Page 6: ...nto mode change lever as illustrated in Fig 7C 5 Pushing lock lever slide mode change lever to the another side of housing L and assemble housing R to housing L by fastening screws as illustrated in Fig 7D Fig 7B Fig 7C Lock lever Compression spring 2 Pull mode change lever to the another side of housing L in order to assemble lock lever to it Housing L Housing L Pushing lock lever slide mode chan...

Page 7: ... Hex socket with the jaws of drill chuck firmly and turn the hex socket with No 1R223 Torque wrench clock wise Note Pre setting the fastening torque for torque wrench 49 N m 58 8 N m 3 Fasten flat head screw M6 x 22 by turning it anti clockwise No 1R298 Hex socket No 1R223 Torque wrench No 1R224 Ratchet head 1R139 Drill chuck extractor Flat head screw M6 x 22 Fig 8 ...

Page 8: ...iagram P 8 8 Color index of lead wires Black Red Endbell complete Battery holder Switch M1 M2 B B Battery holder Endbell Armature fan Yoke Rib Lead wire black Lead wire red Switch Lead wire black Lead wire red Heat shrink tube ...

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