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6

3.

Check the operation and condition of the
lower guard spring. If the guard and the
spring are not operating properly, they
must be serviced before use.

 Lower guard

may operate sluggishly due to damaged
parts, gummy deposits, or a buildup of debris.

4.

Lower guard should be retracted manually
only for special cuts such as “Pocket
Cuts” and “Compound Cuts.” Raise lower
guard by Retracting Lever. As soon as
blade enters the material, lower guard
must be released. 

For all other sawing, the

lower guard should operate automatically.

5.

Always observe that the lower guard is
covering the blade before placing saw
down on bench or floor. 

An unprotected,

coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be
aware of the time it takes for the blade to stop
after switch is released.

6.

NEVER hold piece being cut in your hands
or across your leg. 

It is important to support

the work properly to minimize body exposure,
blade binding, or loss of control.

7.

Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. 

Contact with a “live” wire will

also make exposed metal parts of the tool
“live” and shock the operator.

8.

When ripping always use a rip fence or
straight edge guide. 

This improves the

accuracy of cut and reduces the chance for
blade binding.

9.

Always use blades with correct size and
shape (diamond vs. round) arbor holes.

Blades that do not match the mounting hard-
ware of the saw will run eccentrically, causing
loss of control.

10.

Never use damaged or incorrect blade
washers or bolts. 

The blade washers and

bolt were specially designed for your saw, for
optimum performance and safety of opera-
tion.

11.

Causes and Operator Prevention of Kick-
back:

Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator.
When the blade is pinched or bound tightly by
the kerf closing down, the blade stalls and the
motor reaction drives the unit rapidly back
toward the operator.
If the blade becomes twisted or misaligned in
the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood
causing the blade to climb out of the kerf and
jump back toward operator.
Kickback is the result of tool misuse and/or
incorrect operating procedures or conditions
and can be avoided by taking proper precau-
tions as given below:

Maintain a firm grip with both hands on
the saw and position your body and arm
to allow you to resist KICKBACK forces.

KICKBACK forces can be controlled by the
operator, if proper precautions are taken.

When blade is binding, or when interrupt-
ing a cut for any reason, release the trig-
ger and hold the saw motionless in the
material until the blade comes to a com-
plete stop. Never attempt to remove the
saw from the work or pull the saw back-
ward while the blade is in motion or KICK-
BACK may occur. 

Investigate and take

corrective actions to eliminate the cause of
blade binding.

When restarting a saw in the workpiece,
center the saw blade in the kerf and check
that saw teeth are not engaged into the
material. 

If saw blade is binding, it may walk

up or KICKBACK from the workpiece as the
saw is restarted.

Support large panels to minimize the risk
of blade pinching and KICKBACK. 

Large

panels tend to sag under their own weight.
Supports must be placed under the panel on
both sides, near the line of cut and near the
edge of the panel as shown in 

Fig. 1.

To minimize the risk of blade pinching and
kickback. When cutting operation requires

Summary of Contents for 5201NA

Page 1: ...N U A L WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE w w w m a k i t a t o o l s c o m Circular Saw Equipped with Electric Blade Brake 260 mm 10 1 4 MODEL 5201NA ...

Page 2: ...k Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Model 520...

Page 3: ...moving parts Loose clothes jewelry or long hair can be caught in moving parts 11 Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents 12 Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may resu...

Page 4: ...the tool s plug Make sure your extension cord is in good condition Replace or repair damaged or worn cord immediately When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampe...

Page 5: ...Causes and Oper ator Prevention of Kickback Do not reach underneath the work The guard can not protect you from the blade below the work Do not attempt to remove cut material when blade is moving CAUTION Blades coast after turn off Wait until blade stops before grasping cut material 2 Check lower guard for proper closing before each use Do not operate saw if lower guard does not move freely and cl...

Page 6: ...fety of opera tion 11 Causes and Operator Prevention of Kick back Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes...

Page 7: ...urs the saw could easily jump backwards over your hand leading to serious personal injury Never force the saw Forcing the saw can cause uneven cuts loss of accuracy and possible kickback Push the saw forward at a speed so that the blade cuts without slow ing 12 Use extra caution when cutting damp wood pressure treated lumber or wood containing knots Adjust speed of cut to maintain smooth advanceme...

Page 8: ...emely dangerous and can lead to seri ous accidents 18 WARNING Blade coasts to stop after switch is released Contact with coasting blade can cause serious injury Before setting the tool down after completing a cut be sure that the lower telescoping guard has closed and the blade has come to a complete stop 19 Some material contains chemicals which may be toxic Take caution to prevent dust inhalatio...

Page 9: ...set cut depth so that no more than one blade tooth projects below workpiece Using proper cut depth helps to reduce potential for dangerous KICKBACKS which can cause personal injury Bevel cutting Loosen the clamping screw on the bevel scale plate on the front of the base Set for the desired angle 0 45 by tilting accordingly then tighten the clamping screw securely Sighting For straight cuts align t...

Page 10: ... Makita service center The blade brake system is not a substitute for lower guard NEVER USE TOOL WITHOUT A FUNCTIONING LOWER GUARD SERIOUS PERSONAL INJURY CAN RESULT ASSEMBLY CAUTION Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Removing or installing saw blade CAUTION Be sure the blade is installed with teeth pointing up at the front of the to...

Page 11: ...r the workpiece surface keeping it flat and advancing smoothly until the sawing is completed To get clean cuts keep your sawing line straight and your speed of advance uniform If the cut fails to properly follow your intended cut line do not attempt to turn or force the tool back to the cut line Doing so may bind the blade and lead to dangerous kickback and possible serious injury Release switch w...

Page 12: ...ing well ask your local Makita service center for repair To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other acces...

Page 13: ...13 First Class Postage Required Post Office will not deliver without proper postage Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 Fold Cut ...

Page 14: ...ability Power Other Design Features Size Price Makita Brand 5 Any comments MAIL THIS PORTION Your answers to the following questions are appreciated BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS DATE PURCHASED MODEL NO SERIAL NO INTL LAST NAME COMPANY NAME STREET ADRESS CITY STATE AGE ZIP CODE PHONE AREA CODE STATUS Married SEX M F Single MONTH DAY YEAR Under ...

Page 15: ... St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 8...

Page 16: ...e of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required because of normal wear and tear the tool has been abused misused or improperly maintained alterations have b...

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