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Summary of Contents for 3600BR

Page 1: ...CATIONS Collet chuck capacity Main body stroke No load speed RPM Overall height Net weight 12 mm or 1 2 0 60 mm 0 2 3 8 22 000 225 mm 8 7 8 5 kg 11 Ibs Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country ...

Page 2: ...tdoors Wear protective hair covering to contain long hair 8 USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty 9 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 10 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 11 DON T OVERREACH...

Page 3: ... this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off 19 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures 20 REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a powe...

Page 4: ...ntacting the workpiece before the switch is turned on 7 Before using the tool on an actual workpiece let it run for a while Watch for vibration or wobbling that could indicate improperly installed bit 8 Be careful of the bit rotating direction and the feed direction 9 Do not leave the tool running Operate the tool only when hand held 10 Always switch off and wait for the bit to come to a complete ...

Page 5: ...d lower the tool body until the bit just touches the flat surface Press the lock lever down to lock the tool body Now lower the stopper pole until it makes contact with the stopper block The stopper pole can be moved rapidly by depressing Fast feed button Stopper pole Lock lever the fast feed button Raise the stopper pole until the desired depth of cut is ob tained The depth of cut is equal to the...

Page 6: ...ically rises to the upper limit Do not exceed the upper limit marking on the column when raising the tool body Since excessive cutting may cause overload of the motor or difficulty in controlling the tool the depth of cut should not be more than 15 mm 5 8 at a pass when cutting grooves When you wish to cut grooves more than 15 mm 5 8 deep make several passes with progressively deeper bit settings ...

Page 7: ...ng I dlrectfon Correct bit feed direction NOTE Moving the tool forward too fast may cause a poor quality of cut or damage to the bit or motor Moving the tool forward too slowly may burn and mar the cut The proper feed rate will depend on the bit size the kind of workpiece and depth of cut Before beginning the cut on the actual workpiece it is advisable to make a sample cut on a piece of scrap I um...

Page 8: ...e fine adjusting screw Iii 1 5 mm or about 1 16 per turn At the desired distance tighten the wing bolt 8 II to secure the straight guide in place I I i When cutting move the tool with the straight guide flush with the side of the workpiece Straight guide Wing bolt IA Wider straight guide of desired dimensions may be made by using the convenient holes in the guide to bolt on extra pieces of il wood...

Page 9: ... into the holes in the tool base and tighten the wing bolt A Adjust the distance between the bit and the trimmer guide by turning the fine adjusting screw 1 5 mm or about 1 16 per turn At the desired distance tighten the wing bolt 8 to secure the trimmer guide in place When adjusting the guide roller up or down loosen the wing bolt C After adjusting it tighten the wing bolt C securely When cutting...

Page 10: ... I I r I l III To install the templet guide loosen the Base plate screws on the tool base insert the templet Iii guide and then tighten the screws I I I li il 1 1 Ii 1 II il I II Ii I i Ii Secure the templet to the workpiece Place il the tool on the templet and move the tool J with the templet guide sliding along the side of the templet Bit Templet guide Templet gUide Screw 10 I ...

Page 11: ...r and remove the knob by turning it counterclockwise The com pression spring will come out of the knob so be careful not to lose the compression spring Limit mark Use a screwdriver to remove the brush Brush holder cap holder caps Take out the worn carbon brushes insert the new ones and secure the Screwdriver brush holder caps Put the compression spring on the nut and install the knob by turning cl...

Page 12: ...7 16 12 711 2 13 33 64 164835 4 I 14 5 137164 1 16 SIS 164393 0 20 18 45 64 20 25 32 164410 8 27 24115 16 27 1 1116 16 JJBO B 2 25163 64 29 1 9 64 15 19132 1 164471 6 30 27 1 1 16 30 1 3 16 13133 64 164472 4 40 37 1 29 64 40 11 37164 11 5 29 64 I t Straight guide IIII Part No 342428 9 1 11 I i Collet sleeve 1 1 I I I Ii Part No Size 763801 4 6mm 763806 0 6 35 mm 1 4 763804 8 8 mm 763807 2 10mm 763...

Page 13: ... Part No STEX122159 Vacuum head set Part No 192036 4 When you wish to perform clean cutting operation use this vacuum head Install the vacuum head on the router base using the two screws and connect a vacuum cleaner to the vacuum head Vaccum head Vacuum head Screws 13 ...

Page 14: ... 6 6 6 50 1S 793074 5 6E 1 4 15 64 1 31 32 45 64 793367 0 20 12 20 60 20 79336S S 20E 1 2 25 32 2 3 S 25 32 II U Grooving bit D Part No D A L L2 793065 6 12 12 12 15 32 6 15 64 55 2 5 32 60 2 3 S 20 25 32 2S 1 3 32 I I 6 15 64 3 1 8 793100 0 793079 5 12E 6 1 2 6 793101 S 6E 1 4 IIV Grooving bit D Part No 793193 7 90 793194 5 Dovetail bit D rt 793095 7 793124 6 793094 9 793125 4 793066 4 793123 S D...

Page 15: ...E 1 2 12 15 32 80 3 5 32 55 2 5 32 20 25 32 25 63 64 793127 0 12 12 793061 4 8 8 8 80 55 20 25 793110 7 8E 3 8 5 16 3 5 32 2 5 32 25 32 63 64 793091 5 6 6 6 70 40 12 14 793111 5 6E 1 4 15 64 2 3 4 1 37 64 15 32 35 64 Slotting cutter D Part No L L2 793068 0 12 55 6 30 793121 2 6E 1 2 2 5 32 15 64 1 3 16 793067 2 12 55 3 30 793122 0 3E 1 2 2 5 32 1 8 1 3 16 Board jointing bit o c J o Part No D A A2 ...

Page 16: ... 793070 3 8RE 6R 1 4 12 793104 2 793081 8 6RE 4R 1 2 6 793105 0 4RE 1 4 Chamfering bit o Part No 793072 9 4 793114 9 5 32 Chamfering bit o 1 15 16 35 64 5 64 25 32 Part No 793144 0 793161 0 793080 0 793075 3 793145 8 793162 8 D A L L2 L 30 6 23 29 32 46 1 13 16 11 7 16 6 15 64 30 30 0 E 1 4 45 6 20 25 32 20 50 1 31 32 49 13 33 64 14 5 13 64 2 45 60 45 E 60 1 4 6 600 E 1 4 Beading bit 0 Part No 793...

Page 17: ...93165 2 Ball bearing corner rounding bit D ParI No A A L L L 793151 3 1 37 7 8 3 15 35 I 15116 11 15 32 1 19132 9164 11S 1 114 19 32 793168 6 1E 793152 2 40 10 8 3 5 6 I 21 l 37164 9 64 15 64 15116 125164 1 114 153 64 793169 4 2E Ball bearing chamfering bit D Part No D A A L L 793149 0 45 6 26 1 1132 20 25132 8 t5 16 8 15 16 42 11 21 32 41 11 5IS 12 115f32 J I 45 11 I 7116 60 793166 0 793150 5 45 ...

Page 18: ... 1 20 18 12 40 8 10 5 5 3 I 25 32 45 64 5 16 15 32 1 37 64 25 64 7 32 1 8 793174 1 2E 1 4 793158 9 26 22 12 I 8 42 12 5 5 1 1 32 7 8 15 32 5 16 1 21 32 15 32 13 64 13 64 1 4 793175 9 3E Ball bearing roman ogee bit IDr Part No L R A L3 A2 R2 L2 793155 5 I 2 4 5 2 5 8 40 10 4 5 20 5 16 11 64 3 32 11 64 1 37 64 25 64 I 25 32 1 4 R 793 i 72 5 I 2E 793156 3 I 3 42 12 4 5 8 3 6 26 5 16 11 64 1 8 15 64 1...

Page 19: ...N 12 mm 1 2 ROUTER Model 3600BR fl i r j If f lJ 1 f L c r j l i j 55 T1 1 n r lfl AII v A 11 I n V l i 48 59 10 Note The switch noise suppressor and other part configurations may differ from country to country 19 ...

Page 20: ...e 16 1 Spring Pin 5 18 48 1 Stopper 17 1 Under Housing 49 1 Hex Nut M6 18 1 Collet Chuck 50 1 Hex Bolt M6x25 19 1 Chip Cover 51 1 Wave Washer 10 20 2 Pan Head Screw M5x8 With Washer 52 1 Flat Washer 10 21 1 Hex Bolt M5x12 53 1 Wave Washer 10 22 1 Lock Lever 54 1 Flat Head Screw M6 24 1 Set Bolt M10 55 1 Pole 25 4 Pan Head Screw M5x40 With Washer 56 2 Compression Spring 12 26 1 Spring Pin 5 18 57 2...

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