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MAKINEX DPW-2500, Operator'S Manual

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MAKINEX DPW-2500 Operator'S Manual Download Page 5

Page 

5

 of 

54

 

 

ABOUT THIS MANUAL 

 

This manual uses the following symbols to help differentiate between different kinds of information. 

The safety symbol is used with a key word to alert you to potential hazards in operating and owning 

power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. 

 

 

 

KEY TERMS 

 

 

 

READ 

CAREFULLY

 

READ CAREFULLY

 – refers to 

important  

information

 that should be paid careful attention.

 

 

 

CAUTION

 

CAUTION

 - indicates a potential hazardous situation 

which, if not avoided, 

may

 

result in minor or moderate 

injury 

 

 

WARNING

 

WARNING

 – indicates a potentially hazardous 

situation which, if not avoided, 

could

 

result in death or 

serious injury  

 

 

DANGER

 

DANGER 

– indicates a imminently hazardous 

situation which, if not avoided, 

will 

result in death or 

serious injury 

 

 

PROHIBITED

 

PROHIBITED

 – identifies actions that 

should never

 

be carried out by any one interacting with the 

machine. 

 

 

 

Summary of Contents for DPW-2500

Page 1: ...DUAL PRESSURE WASHER DPW 2500 DPW 2500 0AHA DPW 2500 0AHU OPERATOR S MANUAL REV 13 Date 04 15 ...

Page 2: ... YOUR PRESSURE WASHER 19 1 How to Pre start your pressure washer 19 2 Attaching High pressure hose to spray gun 19 3 Connect garden hose to water inlet connector 20 4 Adjust valve position to Roto Clean 21 5 Start the engine 21 6 Checking adjusting pressure 22 7 Two types of operations 23 8 Nozzle selection 24 9 Foldable Handle 25 10 How to stop your pressure washer 26 MAINTENANCE 27 General Recom...

Page 3: ...WARRANTY 39 Warranty exclusions 40 Normal Wear 40 Installation Use and Maintenance 40 Other Exclusions 40 CONTACT INFORMATION 41 APPENDICES 44 APPENDIX A GENERAL EXPLODED PARTS DIAGRAM 45 APPENDIX B PUMP ASSEMBLY PARTS 46 APPENDIX C HANDLE ASSEMBLY PARTS 47 APPENDIX D FRAME ASSEMBLY PARTS 48 APPENDIX E PUMP PARTS BREAK DOWN 49 APPENDIX F ROTARY CLEANER EXPLODED PARTS 51 APPENDIX G RISK ASSESSMENT ...

Page 4: ...eserved Copyright 2014 by MAKINEX No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission from MAKINEX Any type of reproduction or distribution not authorised MAKINEX represents an infringement of valid copyrights and will be persecuted We expressly reserve the right to make technical modifications...

Page 5: ... READ CAREFULLY refers to important information that should be paid careful attention CAUTION CAUTION indicates a potential hazardous situation which if not avoided may result in minor or moderate injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER DANGER indicates a imminently hazardous situation which if not avoid...

Page 6: ...ng area before starting engine ALWAYS keep maximum fuel level below top of tank to allow for expansion ALWAYS operate and use equipment in well ventilated areas free from obstructions Equip areas with fire extinguishers suitable for gasoline fires NEVER operate pressure washer in an area containing dry bush or weeds ALWAYS keep pressure washer a minimum of 1 2m away from surfaces such as houses au...

Page 7: ...alert at all times DO NOT operate the machine with missing broken or genuine parts NEVER leave wand unattended while unit is running Keep children away from pressure washer at all times DO NOT overreach or stand on an unstable support The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces Be extremely careful if you must use the pres...

Page 8: ...fitting during operation DO NOT allow hose to contact muffler NEVER attach or remove wand or hose fittings while system is pressurised Use only hose and high pressure accessories rated for pressure higher than your pressure washer s psi To relieve system pressure shut off engine turn off water supply and pull gun trigger until water stops flowing DO NOT allow children to operate pressure washer NE...

Page 9: ... Keep children away from the pressure washer at all times They may not be able to recognise the hazards of this product DANGER RISK OF MOVING PARTS Starter and other rotating parts can entangle hands hair clothing or accessories DO NOT wear loose clothing jewellery or anything that may be caught in the starter or other rotating parts Tie up long hair and remove jewellery DANGER RISK OF EYE INJURY ...

Page 10: ...Page 10 of 54 SAFETY DECALS MODEL DPW 2500 ...

Page 11: ...to transport durable galvanised steel frame OVERALL MACHINE SPECIFICATIONS OVERALL WEIGHT 66kg 145 5lb OVERALL WIDTH 552mm 21 7inch HANDLE FOLDED HEIGHT 730mm 28 7inch HANDLE EXTENDED HEIGHT 986mm 39inch HANDLE FOLDED LENGTH 810mm 31 9inch HANDLE EXTENDED LENGTH 1137mm 44 8inch HOSE LENGTH 10m 32 8ft PRESSURE OUTPUT 2500psi 172 bar FLOW RATE 11L min 2 9 gal min DPW 2500 9 5L min 2 5 gal min DPW 25...

Page 12: ...Page 12 of 54 OVERALL MACHINE DIMENSIONS ...

Page 13: ...0 3400 WEIGHT 6 5kg 14 3lb 6 8kg 15 0lb GEARBOX SPECIFICATIONS DPW 2500 ONLY REDUCTION 2 1 SHAFT SIZE 3 4 SHAFT OIL TYPE SAE90W ENGINE SPECIFICATIONS ENGINE TYPE Honda GX200 Air cooled 4 stroke OHV BORE x STROKE 68 x 54mm 2 7 x 2 1inch DISPLACEMENT 196cm 12 0inch MAX POWER OUTPUT 5 5HP 4 1kW 3600 rpm NET TORQUE 9 1 lb ft 12 4Nm 2500 rpm PTO SHAFT ROTATION Counter clockwise from PTO shaft side COMP...

Page 14: ...TARTING SYSTEM Recoil Starter LUBRICATION SYSTEM Splash GOVERNOR SYSTEM Mechanical AIR CLEANER Dual Element OIL CAPACITY 0 6L 0 63 US qt FUEL TANK CAPACITY 3 3L 3 1 U S qts FUEL Unleaded 86 Octane or higher DRY WEIGHT 16 1kg 35lbs RUN TIME Full tank 100min ...

Page 15: ...Page 15 of 54 CONTROLS AND FEATURES MODEL DPW 2500 ...

Page 16: ...s Pull Start motor Gear Box reduction 2 1 for prolonged pump life Model DPW 2500 External Bypass Valve for seal heat protection Thermal dump valve for over heat discharge Multi cushion isolators for vibration reduction 10m high pressure hose attached Spray gun included and mounted on frame Built in 21 2500 psi Roto Clean Compact design for easy storage and transport Lifting point for transportatio...

Page 17: ...ssure washer can damage it and shorten its life DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil This may result in an engine failure Adding Fuel WARNING FAILURE TO USE FUEL AS RECOMMENDED IN THIS MANUAL WILL VOID WARRANTY DO NOT use unapproved gasoline such as E85 85 ethanol 15 gasoline DO NOT mix oil with gasoline DO NOT modify engine to r...

Page 18: ... fuel to evaporate before cranking engine 2 5 Keep fuel away from sparks open flames pilot lights heat and other ignition sources 2 6 DO NOT light a cigarette or smoke near open fuel tank or container 2 7 Clean area around fuel fill cap and slowly remove cap to allow any pressure to escape 2 8 Slowly add unleaded gasoline A to fuel tank B Use extreme caution not to fill fuel above baffle C This al...

Page 19: ...less than 20 psi at pressure washer end of garden hose 1 2Check all high pressure hose connections are tightly connected to the pump valve spray gun and Roto Clean 1 3Make sure there are no kinks on hoses 1 4Make sure the unit is in a levelled position 2 Attaching High pressure hose to spray gun 2 1 The spray gun is preassembled to a swivel M22 Male nipple 2 2 Connect the M22 female twist knob fro...

Page 20: ...se for 30 seconds to clean put any debris 3 3Release any pressure from spray gun by pulling the trigger 3 4Connect the garden hose to the water inlet connector not to exceed 15m 50ft in length and with the inner diameter of hose no less than 13mm 3 5Turn on inlet hose Water IMPORTANT DO NOT siphon standing water for the water supply Use ONLY cold water less than 37 C 100 F FILTER ...

Page 21: ...ore starting the pressure washer be sure you are wearing adequate safety goggles NEVER substitute safety glasses for safety goggles 5 Start the engine Refer to your Honda GX200 Engine Operator s manual for more details 4 1 Make sure the valve is pointing to the Roto Clean position before starting as this makes sure pressure is constantly released before you start the engine and during initial runn...

Page 22: ...T run the pump without the water supply connected and turned on Damage to equipment resulting from failure to follow this instruction will VOID WARRANTY 6 1 Check the operating pressure when the machine starts allow some time to build up pressure 6 2 The by pass valve has a knob to adjust pressure DO NOT over adjust to the rated machine operating pressure i e 2500psi PRESSURE GAUGE ...

Page 23: ...Page 23 of 54 7 Two types of operations By using the valve you can choose between two types of operation ROTO CLEAN OPERATION SPRAY GUN OPERATION ...

Page 24: ...Roto clean is half that which is being used in your pressure washer Example If your pressure washer uses a size 5 orifice you need to use a size 2 5 orifice in your Roto clean The nozzles being used should have a 15 25 spray pattern anything less than a 15 spray pattern can damage the area being cleaned Anything more than 25 may not allow the bar to rotate Nozzles should be screwed into the rotati...

Page 25: ...4 9 Foldable Handle 8 1 release the lock pin by pressing down on spring tab of the handle lock tab Refer to above 8 2 Use both hands at the same time 8 3 Lock pin will spring into place at their designated grooves ...

Page 26: ... 10 2 Release pressure from spray gun ALWAYS point gun in safe position before pressing trigger NOTE Spray gun traps high water pressure even when engine is stopped and water is disconnected 10 3 Move throttle control lever on engine to stop position 10 4 Store in a safe area ...

Page 27: ...and in the engine manual including proper storage as detailed in Winter Storage and Long Term Storage NOTE An hour meter is installed on the machine to help with tracking operation hours Should you have questions about replacing components on your pressure washer please contact dealer for assistance IMPORTANT WARNING DO NOT RUN EXCESSIVE BY PASS this means engine running but no water flow Switch m...

Page 28: ...ilter Examine the inlet water filter on the pump after every use and clean it if the screen is clogged or replace immediately if screen is damaged Check High Pressure Hose The high pressure hose can develop leaks from wear kinking or abuse Inspect the hose each time before using it Check for cuts leaks abrasions or bulging of cover damage or movement of couplings If any of these conditions exist r...

Page 29: ...e of excessive pump pressure is a spray tip clogged or restricted with foreign materials such as dirt etc To correct the problem immediately clean the spray tip following these instructions 1 Shut off engine and turn off water supply 2 ALWAYS point spray gun in safe direction squeeze spray gun trigger to release retained high water pressure 3 Remove spray tip from end of nozzle extension 4 Use a s...

Page 30: ...ng Pump Oil Checking the oil level The pump is delivered complete with oil with the characteristics stated on the data plate When changing the oil use oil suitable for conditions in the operating environment The correct lubricating oil viscosity depends on the external temperature Use the graph to select the degree of viscosity best suited to the temperature of use NOTE When changing pump oil use ...

Page 31: ...he plug B Position the machine in which the pump is incorporated perfectly level with the pump slightly warm Do not release oil into the environment Dispose of spent oil in accordance with statutory requirements To change the oil proceed as described below 1 Position a receptacle of suitable capacity to collect the spent oil 2 Unscrew the drain plug A and allow all the oil to flow out 3 Screw on t...

Page 32: ...e end of the delivery pipeline open to empty the pump and the delivery circuit and prevent scaling 3 Flush the pump with water and solvents authorised by the relevant laws 4 Dry the pump with a pressurised air jet 5 Protect the pump from weather Putting the pump back into service Before putting the pump back into service after a long period out of use check the oil level and the tightness of the m...

Page 33: ... maintenance of the spray gun We recommend that you supply grease to the rotary head every 30 40 hours of use if frequent usage grease every 20 30 hours of operation Simply add a small squirt of automotive grease do not overfill with grease as it will bog down the rotary head Engine Maintenance See the engine operator s manual for instructions on how to properly maintain the engine Grease nipple l...

Page 34: ...s WARNING Fuel and fuel vapour are extremely flammable and explosive Fire or explosion from misuse of fuel can cause severe burns and even death To protect against rust formation during storage oil the cylinder bore 1 Remove spark plug and pour approx 15ml 1 2oz of clean engine oil into the cylinder 2 Install spark plug and pull starter handle slowly to distribute oil DO NOT start engine at this t...

Page 35: ...re expected 1 Obtain a funnel 170g 6oz of RV antifreeze and approximately 0 9m 36inches of garden hose with a male hose connector on one end CAUTION Use only RV antifreeze Any other type of antifreeze is corrosive and can damage pressure pump 2 Disconnect spark plug wire Ensure it cannot touch any metal on pressure washer 3 Connect the 0 9m of garden hose to water inlet of pressure pump 4 Add RV a...

Page 36: ...gasoline from one season to another unless it s been treated with fuel stabiliser 2 Replace fuel container if metal and if it begins to rust Rust and dirt and debris can contaminate fuel supply and components resulting in poor performance and or internal damage to engine Fuel should be stored in newer approved plastic storage container 3 Cover pressure washer with a suitable cover that does not re...

Page 37: ...rn gaskets Replace the gaskets 1 Fluctuating pressure Valves worn Check and replace Valves blocked Check and replace Pump sucking air Check water supply and air ingress at joints in suction line Worn piston packing Check and replace Pressure drop Nozzle worn Replace Nozzle Worn intake and delivery valves Replace the valves 1 Valves blocked by dirt Clean the valves 1 By pass valve seat worn Replace...

Page 38: ... rings replace O rings Pump head or tubes damaged from freezing Check and replace 1 Engine shuts down when running Out of fuel Fill fuel tank Low engine oil Add oil Engine will not start Out of fuel Fill fuel tank Low engine oil Add oil wrong fuel Drain and refill recommended fuel Rocker switch set to off Set to on Fuel valve is in off position Set to on Spark plug wire not connected to spark plug...

Page 39: ...each new Dual Pressure Washer to be free from defects in material and workmanship under normal domestic and industrial use and service for the period specified below conditional to the limitations and exclusions printed on this page This warranty applies only to new MAKINEX pressure washers distributed by us and by our authorised MAKINEX dealers Our goods come with guarantees that cannot be exclud...

Page 40: ... supply Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to build up is not covered by this warranty Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements Pistons O rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force m...

Page 41: ... or replacement under this warranty are the sole responsibility of the purchaser This warranty only applies to the original purchaser and is not transferable It is the responsibility and cost of MAKINEX or our appointed agent to return the machine to be repaired or replaced under warranty to the consumer this is valid for domestic territories only e g Australian units will be delivered within Aust...

Page 42: ...7 446 1966 407 826 0000 j spencer makinexusa com m spencer makinexusa com EUROPE Tel 31 0 6 24881203 31 0 6 50841849 SERVICE PART ORDERING For service and ordering parts please call AUS 1300 795 953 or 61 2 9460 8071 USA 407 446 1996 407 826 0000 EUROPE 31 0 6 24881203 or 31 0 6 50841849 We have very knowledgeable experienced staff to assist you with help and advice ...

Page 43: ...Page 43 of 54 CONTACT INFORMATION AUSTRALIA NEW ZEALAND UNITED STATES OF AMERICA EUROPE W makinex com E sales makinex com ...

Page 44: ...DIX A GENERAL EXPLODED PARTS DIAGRAM APPENDIX B PUMP ASSEMBLY PARTS APPENDIX C HANDLE ASSEMBLY PARTS APPENDIX D FRAME ASSEMBLY PARTS APPENDIX E PUMP EXPLODED PARTS APPENDIX F ROTARY CLEANER EXPLODED PARTS APPENDIX G RISK ASSESSMENT ...

Page 45: ... 40MM DPW 27 8066 27 8066 12 2 RUBBER PAD 2 85 X 2 85 DPW 311 33 0568 13 1 X HOSE 3 8 I D x 27 5 4000 PSI DPW2 306 15 0342 14 1 21 WHIRLAWAY BASE ASSY DPW2 303 851 0409 15 8 HEX NYLON LOCKNUT M8 X 1 25P X 6mm DPW 30 3156 30 3156 16 1 NOZZLE 1503 1 4 MEG DPW2 N15030 18 0053 17 1 LANCE 36 INSUL 5000PSI 302F DPW4 308 L A 16 0470 18 1 TRIGGER GUN 5000 PSI DPW 308 G 16 0001 19 1 QC 3 8MX3 8 PLUG SS DPW...

Page 46: ... 11 2 RUBBER PAD 2 85 X 2 85 DPW 311 33 0568 12 1 X HOSE 3 8 I D x 27 5 4000 PSI DPW2 306 15 0342 13 1 21 WHIRLAWAY BASE ASSY DPW2 303 851 0409 14 8 HEX NYLON LOCKNUT M8 X 1 25P X 6mm DPW 30 3156 30 3156 15 1 NOZZLE 1503 1 4 MEG DPW2 N15030 18 0053 16 1 LANCE 36 INSUL 5000PSI 302F DPW4 308 L A 16 0470 17 1 TRIGGER GUN 5000 PSI DPW 308 G 16 0001 18 1 QC 3 8MX3 8 PLUG SS DPW 307 6 17 0005 19 TO BALL...

Page 47: ... 1 UNLOADER ASSY B13231 DPW2U 302 UL 8 0631 8 1 NIPPLE 1 2MP X 1 2MP DPW2 23 0442 23 0012 9 1 1 2NPT Y FILTER BRASS DPW2 309 5 23 0514 10 1 BARB 1 2M X 1 2 HOSE DPW 309 2 23 0045 11 1 SS WORM CLAMP 3 8 1 DPW 309 4 42 0011 12 1 21 HOSE 1 2 250psi DPW 307 1 15 0007 13 1 ELBOW 90 STEEL 3 8M x 3 8F DPW 309 1 24 0105 14 1 HOSE 3 8X24 4500PSI R2 BLACK DPW2 306B 15 0194 15 1 VIB ISO 30mm X 40mm HEIGHT DP...

Page 48: ...A 302 3 0403 7 1 NIPPLE 1 2MP X 1 2MP DPW2 23 0442 23 0012 8 1 COUPLER 3 8F X 3 8F DPW2 23 0077 23 0077 9 1 1 2NPT Y FILTER BRASS DPW2 309 5 23 0514 10 1 BARB 1 2M X 1 2 HOSE DPW 309 2 23 0045 11 1 SS WORM CLAMP 3 8 1 DPW 309 4 42 0011 12 1 22 HOSE 1 2 250psi DPW 307 1 15 0007 13 1 ELBOW 90 STEEL 3 8M x 3 8F DPW 309 1 24 0105 14 1 HOSE HIGH PRESSURE DPW2 306B 15 0194 15 1 VIB ISO 30mm X 40mm HEIGH...

Page 49: ...4 0 7 X 12MM DPW 27 9609 27 9609 2 2 HEX NYLON LOCKNUT ZINC M4 0 7 DPW 30 3158 30 3158 3 4 LEAF SPRING HANDLE RELEASE DPW 210 49 0173 4 1 HANDLE LOCK RIGHT DPW 205 20 1389A31 5 6 WASHER ZI SAE 3 8 DPW 28 0004 28 0004 6 2 HEX NYLON LOCKNUT ZINC M10 1 5 DPW 30 3159 30 3159 7 1 HANDLE LOCK LEFT DPW 206 20 1390A31 8 M Drawings PRIVATE LABEL MAKINEX DPW 2500 DPW 2500 HANDLE ASSY iam REC D DATE 2 6 8 6 ...

Page 50: ...I GR8 8 M8 1 25 X 12MM DPW 27 8065 27 8065 16 6 LOCKWASHER ZINC MED 5 16 DPWN2A 29 0007 29 0007 17 2 HEX NYLON LOCKNUT ZINC M12 1 75 DPW 30 3160 30 3160 18 6 WASHER ZI SAE TYPE A 1 2 DPW 28 0006 28 0006 19 2 CASTORS 75mm x 25mm DPW 110 14 0141 20 2 HHCS ZI GR8 8 M12 1 25 X 30MM DPW 27 8499 27 8499 21 1 FRAME DPW2500 DPW2 100 5 0339A77 22 1 LEFT AXLE BRACKET DPW 123 20 1386A77 23 1 21 HOSE 1 2 250p...

Page 51: ...Page 49 of 54 APPENDIX E PUMP PARTS BREAK DOWN MODEL DPW 2500 ...

Page 52: ...Page 50 of 54 ...

Page 53: ...Page 51 of 54 APPENDIX F ROTARY CLEANER EXPLODED PARTS ...

Page 54: ...Page 52 of 54 ...

Page 55: ...APPENDIX G RISK ASSESSMENT ...

Page 56: ...Page 54 of 54 ...

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