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Note that we did not route through the top of 
the lip area, this will be cut out with the next 
pass. If you run through the side wall you 
run the risk of hitting the template with the 
router bit. 

Adjust the router bit so it is about 1/4” past 
the aluminum as shown. 
 
Place the router at the bottom of the  
template, you will be routing the lip area first, 
routing clockwise starting at the bottom. Let 
the router come to full speed and route 
through the side of the jamb. Be sure to hold 
the router flat against the template and DO 
NOT BACK UP IN THE CUT. When  
completed at the top, 

LET THE ROUTER 

COME TO A COMPLETE STOP BEFORE  
REMOVING IT FROM THE TEMPLATE

Place the router at the top of the template, 
you will be routing the faceplate area. The 
router guide should be touching the electric 
strike template with the bit not making con-
tact with the frame. Let the router come to full 
speed and route through the side of the 
jamb. Be sure to hold the router flat against 
the template and DO NOT BACK UP IN THE 
CUT. When completed at the top, 

LET THE 

ROUTER COME TO A COMPLETE STOP 
BEFORE REMOVING IT FROM THE  
TEMPLATE

 

               

Summary of Contents for HIT-41 SERIES

Page 1: ...S FOR HIT 41 SERIES ELECTRIC STRIKE TEMPLATES 1825 VIA BURTON ANAHEIM CA 92806 714 772 5202 FAX 714 772 2302 EMAIL MAIL MAJORMFG COM WEB WWW MAJORMFG COM WHEN USING POWER TOOLS ALWAYS WEAR EYE AND EAR...

Page 2: ...R MUST BE EQUIPPED WITH A TEMPLATE GUIDE PRIOR TO USE FAILURE TO DO SO WILL RESULT IN THE WRONG SIZE OPENING IN THE DOOR OR JAMB AND POSSIBLE DAMAGE TO YOUR ROUTER TEMPLATE ALUMINUM DOOR TEMPLATES REQ...

Page 3: ...ols involved and how they work Be sure all bits and cutters are sharp and in good condition and all power cords and extension cords are in good working order and properly grounded Always make sure the...

Page 4: ...ilable router template guides Install a 1 4 diameter aluminum cutting router bit into the router collet and secure tightly Do not bottom the bit in the collet hold it about 1 16 from bottoming Adjust...

Page 5: ...square With a combination square establish the centerline of the strike The door and strike need to have the same center line For a standard 1 3 4 door this dimension is 7 8 from the door stop if the...

Page 6: ...unted with one and some with two How many are needed depends on the strike you are using One screw top and bottom will hold the template The second hole for the tab can be located by drilling with a 9...

Page 7: ...the jamb Be sure to hold the router flat against the template and DO NOT BACK UP IN THE CUT When completed at the top LET THE ROUTER COME TO A COMPLETE STOP BEFORE REMOVING IT FROM THE TEMPLATE Place...

Page 8: ...rom the router guide to prepare for the second clean up pass After making the first pass brush away the chips and make a second clean up pass Use the same procedure as before Remove the electric strik...

Page 9: ...urr all of the openings Clean the area of left over cutting lube and chips Be sure to use a brush to remove the chips they are sharp Don t forget to square off the corners for the lip area in front of...

Page 10: ...quare faceplate square these with a flat file Now is the time to drill out the holes needed for the factory mounting tabs Use a 3 16 drill bit for this job Note the template in this case uses two moun...

Page 11: ...ry mounting tabs leave them a little loose and tighten after the strike has been installed Prep is complete and ready to install mounting tabs and strike Connect the wire leads and insert strike into...

Page 12: ...here is to it Visit our web site at www majormfg com for more information on router recommendations template guides and a complete listing of electric strike templates to make your installations easie...

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