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Majestic MERCURY Series, Installation Manual

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Majestic •  MERC32IN, MERC32IL Installation Manual  •  2401-980 Rev. L  •  1/21

Figure 10.4    Combustible Mantel Leg or Wall Projections 

 

(Acceptable on one side of opening)

5-7/8 IN. 

MINIMUM

3 IN. 

MINIMUM

Note:  

Clearance from

opening to perpendicular wall.

UNLIMITED

FIREPLACE OPENING

See Dimension B on Appliance 

Dimension Diagram 

(Figure 3.1)

Figure 10.5    Non-Combustible Mantel Leg or Wall Projections 

 

(Acceptable on both sides of opening)

Non-Combustible Mantel Legs or Wall Projections

Combustible Mantel Legs or Wall Projections

UNLIMITED

TOP VIEW

FIREPLACE OPENING

See Dimension B on 

Appliance Dimension

Diagram (Figure 3.1).

3 IN. MIN.

6 IN. MAX.

Figure 10.3  Combustible Mantel Leg or Wall Projection  

(Acceptable on both sides of opening)

3 FT. MAXIMUM

TOP VIEW

2-7/8 IN. 

MINIMUM

1/2 IN. 

MINIMUM

FIREPLACE OPENING

See Dimension B on Appliance 

Dimension Diagram (Figure 3.1).

Note

: Clearance from opening 

to perpendicular wall.

Note

: Clearance from opening 

to perpendicular wall.

Summary of Contents for MERCURY Series

Page 1: ...th other gases unless a certified kit is used DO NOT store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas DO NOT try...

Page 2: ...the Appliance Chase 12 4 Termination Location and Vent Information A Vent Termination Minimum Clearances 13 B Vent Terminal Clearances 14 C Approved Pipe 15 D Use of Elbows 16 E Measuring Standards 1...

Page 3: ...__________ Switch wires properly installed ___________________________ Gas Section 9 Pg 48 49 Proper appliance for fuel type ___________________________ Was a conversion performed ____________________...

Page 4: ...ials Specification Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered s...

Page 5: ...as fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local g...

Page 6: ...teration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified service technician service agency or your dealer Figure 2 1 Good Faith...

Page 7: ...s Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check...

Page 8: ...gure 3 1 Appliance Dimensions N O P T S R GAS LINE ACCESS K L M Q HEAT ZONE ACCESS A B E C D U F V ELECTRICAL ACCESS G H I J HEAT ZONE ACCESS MERC32 MERC32 Location Inches Millimeters Location Inches...

Page 9: ...2401 980 Rev L 1 21 MERC32 DECORATIVE FRONT See Section 10 for facing and finishing detail Figure 3 3 Decorative Front Dimensions A B C D E F G SRV2401 021 in 29 20 7 8 30 15 16 2 5 8 1 1 2 27 1 8 28...

Page 10: ...hould be located out of traffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale...

Page 11: ...material must not extend higher than one inch from the base of the appliance when the appliance is mounted at floor level MINIMUM FRAMING DIMENSIONS Models A B C D E F G H I J DVP Pipe SLP Pipe Rough...

Page 12: ...heads with a sprinkler activation temperature classified as Extra High Sprinklers inside of chase Keep sprinkler head away from vent and chimney Heat Management applications Maintain 36 inches of cle...

Page 13: ...or Fuel Oil Termination Cap B Gas Termination Cap A If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover...

Page 14: ...r the combustion air inlet to any other appliance termination mechanical or non mechanical 9 in 229 mm min 12 in 305 mm min I clearance to a mechanical powered air supply inlet All mechanical air inta...

Page 15: ...ved for use with Hearth Home Technologies SLP FLEX 6 5 8 in and SLP FLEX7 7 inch venting systems DO NOT mix pipe fittings or joining methods from differ ent manufacturers SLP FLEX and SLP FLEX7 ventin...

Page 16: ...T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 914 2...

Page 17: ...d to be supports Figure 4 9 Flex Vent Pipe Generic Fireplace Shown 3 in CLEARANCE TERMINATION CAP FLEX VENT 1 in CLEARANCE E Measuring Standards Vertical and horizontal measurements listed in the vent...

Page 18: ...4 and 4 25 Top Vented Amaximum of four 90 elbows or eight 45 elbows may be used in any vent configuration Some elbows may be installed horizontally See Figure 4 17 and 4 18 Elbows may be placed back t...

Page 19: ...ee Warning Figure 4 11 1 Top Vent Horizontal Termination One Elbow Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before...

Page 20: ...1 4 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m See Warning Below Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section i...

Page 21: ...V1 V1 Minimum H1 Maximum H1 H2 Maximum V2 V1 V2 Minimum 90 Elbow Only 1 1 2 ft 457 mm 2 ft 610 mm 1 2 ft 152 mm 1 1 2 ft 457 mm 4 ft 1 2 m 1 1 2 ft 457 mm 3 ft 914 mm 6 ft 1 8 m 2 1 2 ft 762 mm 5 ft 1...

Page 22: ...ce manual bag Note Be sure to rein stall the exhaust baffle after exhaust restrictor installation Exhaust restrictor Exhaust restrictor Exhaust restrictor Instructions 1 Install the exhaust restrictor...

Page 23: ...ft 4 6 m No specific restrictions on this value EXCEPT V1 V2 H CANNOT exceed 40 ft 12 2 m V1 V2 H1 H2 MAX 40 ft 12 2 m V1 V2 H1 MAX 40 ft 12 2 m V1 Minimum H1 H2 Maximum V2 V1 V2 Minimum 90 Elbow Onl...

Page 24: ...ontinued Four 90 Elbows V1 MIN H1 MAX V2 MIN H2 MAX V3 MIN 1 1 2 ft 457 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 1 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m Note Use SLP Series components only V1 H1...

Page 25: ...llation Manual 2401 980 Rev L 1 21 Rear Vent Horizontal Termination Figure 4 19 Figure 4 20 No Elbow One 45 Elbow H1 H1 24 in Max 610 mm H1 9 in 229 mm Maximum Note Use DVP Series components only Note...

Page 26: ...5 ft 1 5 m 7 ft 2 1 m 14 ft 4 3 m H1 MAX 7 ft 2 1 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m H1 MAX V1 MIN H2 H3 MAX H1 H2 H3 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 m...

Page 27: ...m 2 ft 610 mm 5 1 2 ft 1 7 m 3 ft 914 mm 7 1 2 ft 2 3 m H MAX 7 1 2 ft 2 3 m V1 H1 MAX 40 ft 12 2 m H1 H2 MAX V1 MIN Back to back elbows 1 2 ft 152 mm 2 1 2 ft 762 mm 1 ft 305 mm 4 1 2 ft 1 4 m 2 ft 6...

Page 28: ...H2 MAX V2 V1 V2 Minimum Back to back elbows 1 1 2 ft 457 mm 1 ft 305 mm 2 1 2 ft 762 mm 1 ft 305 mm 3 1 2 ft 1 1 m 3 ft 914 mm 6 1 2 ft 2 0 m 2 ft 610 mm 5 1 2 ft 1 7 m 5 ft 1 5 m 10 1 2 ft 3 2 m 3 ft...

Page 29: ...ING Risk of Fire Coaxial to colinear venting con figuration may only be used in existing non combustible chimney Installation in any other venting application could cause fire Prior to installing the...

Page 30: ...ting chimney Attach one section of flexible vent pipe to the exhaust TOP VENT REAR VENT WARNING Risk of Fire Explosion or Asphyxiation Do NOT connect this gas appliance to a chimney flue serving a sep...

Page 31: ...ld designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in...

Page 32: ...ernal walls A wall shield firestop must be pur chased and installed The opening must be framed on all four sides using the same size framing materials as those used in the wall construction SLP pipe A...

Page 33: ...around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFORE...

Page 34: ...minimum initial vertical requirements The following provisions must be followed 1 The elbow heat shield is not required if combustible materials or combustible chases are installed a mini mum of 6 in...

Page 35: ...nent in the vent system 90 elbows may be installed and rotated to any point around the preceding component s vertical axis If an elbow does not end up in a locked position with the preceding component...

Page 36: ...nt pipe make sure to use the fiberglass gasket to seal between the first vent component and the outer fireplace wrap Use 2 self tapping screws to secure the gasket to the outer wrap Note Once the seal...

Page 37: ...eplace Shown Cut the metal retaining band and fold the sides out Figure 6 14 Generic Fireplace Shown Fold the center parts of the retaining band out and use to remove the seal cap Figure 6 15 Generic...

Page 38: ...pliance as necessary It is acceptable to use wood shims underneath the appliance Secure the appliance to the framing by using nails or screws through the nailing tabs Secure the appliance to the floor...

Page 39: ...w from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care wh...

Page 40: ...ecting joint after joining sections On horizontal pipe runs it is recom mended that the tape seam is positioned on the bottom side of the vent pipe Only outer pipes need to be sealed All unit collar p...

Page 41: ...d every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizontal...

Page 42: ...aulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surface See Figure 7 13 Caulk the overlap seam of any exposed...

Page 43: ...here are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If the wall thickness does not all...

Page 44: ...or siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and...

Page 45: ...OT wire 110 120 VAC to the valve or to the appliance wall switch Incorrect wiring will damage controls NOTICE This appliance must be electrically wired and grounded in accordance with local codes or i...

Page 46: ...EEN VALVE GROUND TO FIREPLACE CHASSIS WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR HOT NEUTRAL I S JUNCTION BOX 110 120 VAC Figure 8 3 Intellifire Ignition Wiring Diagram with Remote...

Page 47: ...tch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1...

Page 48: ...ines When purging is complete the appliance will light and operate normally WARNING Risk of Fire Explosion or Asphyxiation Check all fittings and connections with a non corrosive commercially availabl...

Page 49: ...or elevations up to 4500 feet 1370 m above sea level Please consult provincial and or local authorities having jurisdiction for installations at elevations above 4500 feet 1370 m Check with your local...

Page 50: ...el and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing closer than the minimums list ed must be constructed entirely of non combustible materi als i e st...

Page 51: ...Projections Acceptable on both sides of opening Non Combustible Mantel Legs or Wall Projections Combustible Mantel Legs or Wall Projections UNLIMITED TOP VIEW FIREPLACE OPENING See Dimension B on Appl...

Page 52: ...Above Appliance 3 1 2 IN MIN C Decorative Front Dimensions for Finish ing Stop finishing material flush with fireplace surround opening Figure 10 8 Inside Fit FINISHING MATERIAL 6 IN MAXIMUM THICKNESS...

Page 53: ...d WARNING Risk of Fire Close the ball valve before in stalling the splatter guard to prevent accidental lighting Remove the splatter guard before lighting the appliance A Fixed Glass Assembly Removing...

Page 54: ...gure 3 shows the points used for correct log placement Bend the tab on the basepan upward to a 90 degree angle as shown The two shoulder screws will be used in placement of Log 1 and Log 3 Log 1 SRV24...

Page 55: ...g 4 SRV2218 706 Place the log into the flat spots on Log 1 and Log 3 See Figure 9 and note that the barked side is on the right Position the back end so that it touches the back of the appliance Log 5...

Page 56: ...ce the dime size ember pieces near the port holes in the burner top see Figure 11 2 Failure to follow this pro cedure will likely cause lighting and sooting problems Save the remaining ember materials...

Page 57: ...e fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one 1 Remove decorative front by lifting up and...

Page 58: ...m 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45...

Page 59: ...in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thi...

Page 60: ...12M Roof Flashing Multi pak Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC...

Page 61: ...356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4...

Page 62: ...ection is required before installing first elbow WARNING When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section is required before installing first elbo...

Page 63: ...LEX 3 36 914 SLP FLEX 5 60 1524 SLP FLEX 10 120 3048 8 3 4 in 222 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 6 in 152 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235 mm SLP45 4...

Page 64: ...m thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap M...

Page 65: ...tion Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLP TVHW Vertical Termination Cap DVP FBHT Hor...

Page 66: ...tion Manual 2401 980 Rev L 1 21 LINK DV30B Flex Liner Kit DV 46DVA GCL Coaxial Colinear Appliance Connector DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 10 Coaxial to Colinear Vent Components...

Page 67: ...ote controls out of reach of children See your dealer if you have questions Printed in U S A Copyright 2021 RHEOSTAT SWITCH TEMPERATURE SENSOR Figure 12 11 Fan Wiring with Rheostat BLUE VARIABLE SPEED...

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