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Majestic Chateau DVT38, Installation Instructions And Homeowner'S Manual

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Majestic Chateau DVT38 Installation Instructions And Homeowner'S Manual Download Page 17

17

Vermont Castings, Majestic Products Chateau™

20006081

Vertical Through-the-Roof Installation

Attic Installation

Ceiling Installation

Nails (4)

Firestop Spacer

Joist

Joist

Firestop Spacer

Nails (4)

FP593

Fig. 31  Installing firestop spacer.

1

2

3

4

Max. 8’ (2.4m)

FP1245a

Fig. 30  Typical offset application.

1 + 2 + 3 + 4 = 270

°

Minimum 2’ (610mm)
Before Any Elbow

1. Locate your fireplace.

2. Plumb to center of the (8”) flue collar from ceiling

above and mark position.

3. Cut opening equal to 14

¹⁄₂

” x 14

¹⁄₂

” (368mm x

368mm).

4. Proceed to plumb for additional openings through

the roof. In all cases, the opening must provide a
minimum of 1

¹⁄₂

” (38mm) clearance to the vent pipe,

i.e., the hole must be at least 14

¹⁄₂

” x 14

¹⁄₂

” (368 mm

x 368mm).

5. Place fireplace into position.

6. Place firestop(s) SKFS2A or Attic Insulation Shield

AIS-SK into position and secure. (Figs. 31, 32)

7. Install roof support (Fig. 33) and roof flashing

making sure upper flange of flashing is below the
shingles.

8. Install appropriate pipe sections until the venting is

above the flashing.

9. Seal around the pipe.

10.  Add additional vent lengths for proper height. (Fig.

34)

Attic
Insulation
Shield

Ceiling

Base
Flanges

Nails (4
Required)

Attic Joist

FP263

Fig. 32  Attic shield installation.

Summary of Contents for Chateau DVT38

Page 1: ...service must be performed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from your neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department INSTALLER CONSUMER...

Page 2: ...General Venting Information Termination Location 10 General Information Assembling Vent Pipes 11 SK8 Venting Pipes 11 Horizontal Termination 12 Vertical Termination 12 Sidewall Applications 12 Use of the Restrictor Plates in Horizontal Venting Applications 12 Sidewall Installation 14 Vertical Through the Roof Applications 15 Use of Restrictor Plates for Vertical Venting Applications 15 Vertical Th...

Page 3: ... or around the fireplace 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this fireplace 10 The flow of combustion and ventilation air must not be obstructed in any way 11 When the fireplace is installed directly on carpeting vinyl tile or any combustible material other than wood this fireplace must be installed on a metal or wood panel extending the full...

Page 4: ... DVT44 No drywall in this area MUST use noncombustible wallboard such as Dura Rock Valve box should not be left attached to the unit Rough Opening Width 43 1114mm Rough Opening Height Rough Opening Depth 37 962mm 34 876mm 54 1372mm 7 6 1 9 4 0 m m 8 Dia 213mm 11 Dia 279mm 49 1257mm 10 254mm 3 86mm 33 848mm 2 60mm 29 746mm 1 41mm 1 2 13mm 11 298mm 28 724mm 25 648mm 17 432mm 3 76mm 3 8 9 6 8 m m 3 4...

Page 5: ... between the mantel leg if fitted and the fireplace For the correct mounting height and widths refer to Figs 4a and 4b the following Mantel Charts Noncombustible mantels and legs may be installed at any height and width around the appliance When using paint or lacquer to finish the mantel such paint or lacquer must be heat resistant to prevent discoloration Clearance to Combustibles Fig 4a Combust...

Page 6: ...rews removed from the side of the outer casing 3 76mm Min 3 76mm Min 1 38mm Max Hearth Height FP1357 Fig 5 Nailing flanges Bend Line FP1361 Fig 7 Valve box assembly location 5 3 1 3 4 6 m m 45 1143mm Fig 6 Fireplace framing FP1358 3 76mm 3 76mm 6 To secure the valve box assembly to the framing members open the box door remove extension knob s For units with two piece cover plates remove the front ...

Page 7: ...DVT38RN Natural Gas Millivolt 46 000 34 000 DVT38RP Propane Millivolt 46 000 36 000 DVT38EN Natural Gas 24V Hi Lo 46 000 34 000 DVT38EP Propane 24V Hi Lo 46 000 36 000 DVT44RN Natural Gas Millivolt 60 000 37 000 DVT44RP Propane Millivolt 60 000 45 000 DVT44EN Natural Gas 24V Hi Lo 60 000 37 000 DVT44EP Propane 24V Hi Lo 60 000 45 000 DVT38 DVT44 Certified To ANSI Z21 50b 2002 CSA 2 22b 2002 Vented...

Page 8: ...ckouts at the top right and left corners The right knockout is designed to run the wall switch wires to the valve The left knockout is designed for wiring the elec tronic unit E model to 120v with proper grounding Use Romex connectors when running wires through the valve box where the knockouts are located 2 Attach the wire to the ON OFF switch and install the switch into the receptacle box Fig 11...

Page 9: ...of the termination hood Do not locate termination hood where excessive snow or ice build up may occur Be sure to check vent termi nation area after snow falls and clear to prevent accidental blockage of venting system When using snow blowers make sure snow is not directed towards vent termination area Location of Vent Termination It is imperative the vent termination be located observ ing the mini...

Page 10: ... service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30cm for 10 000 Btuh 3kW 9 other appliances appliances 10 000 Btuh 3kW and 23cm for appliances 10 000 100 000 Btuh 30kW 36 91cm Btuh 3kW and 50 000 Btuh for appliances 100 000 Btuh 30kW 15kW 12 30cm ...

Page 11: ... must be taped with 550 F or higher temperature metal adhesive tape that meets the requirements of F A R 25 853 a High temperature sealant milpack or stove cement of 550 F or higher could be used instead The joints of The outer pipe fresh air pipe must be taped with 315 F or higher temperature metal adhesive tape or the use of high temperature milpack or stove cement would be applicable When using...

Page 12: ...to always attach straps on upper elbow to a structural framing member For vertical installations continue installing the pipe as required until pipe is installed up through the ceiling At this point you must install a firestop spacer Vertical Termination A vertical vent system must terminate no less than 12 3 66m and no more than 40 12m above the appli ance flue collar A 2 610mm vertical section m...

Page 13: ...dations less than 20 508mm below siding outcrop the vent pipe must be flush with the siding It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the flue collar of the fireplace to the face of the outer wall Horizontal plane means no vertical rise exists on this portion of the vent assembly The maximum number of 9...

Page 14: ... firestop assembly Fig 31 Zero clearance sleeve is only required for combustible walls STEP 3 Slide the zero clearance sleeve through the wall and install the firestop on the inside surface of the wall Secure with four 4 8 sheet metal screws Sidewall Installation X FP1240a Fig 23 Vertical height requirement Firestop Zero Clearance Sleeve 1 2 3 4 Example In Figure 23 Elbow 1 90 Elbow 2 45 Elbow 3 4...

Page 15: ...d 11 collars into their respective vent pipes Double check that the vent pipes overlap the collars by 2 50mm Secure the termina tion to the wall with screws provided and caulk around the wall plate to weatherproof Fig 26 As an alterna tive to screwing the termination directly to the wall you may also use expanding plugs or an approved exterior construction adhesive Support horizontal pipes every 3...

Page 16: ...tor plate installation and fresh air restrictor plate adjustment 12 3 7m or Greater X DVT44 Natural or LP Use 6 DVT38 Natural or LP Use 5 FP1409 Fig 27 Restrictor plate use in straight up installation Fresh Air Restrictor Plate X Setting 30 to 40 1 20 to 29 2 12 to 19 3 This Gas Fireplace has been approved for Vertical installations up to 40 12m in height Up to a 20 6m horizontal vent run can be i...

Page 17: ...ed to plumb for additional openings through the roof In all cases the opening must provide a minimum of 1 38mm clearance to the vent pipe i e the hole must be at least 14 x 14 368 mm x 368mm 5 Place fireplace into position 6 Place firestop s SKFS2A or Attic Insulation Shield AIS SK into position and secure Figs 31 32 7 Install roof support Fig 33 and roof flashing making sure upper flange of flash...

Page 18: ...nstalled The enlarged ends of the vent section always face downward Min 2 610mm CFM190 Fig 34 Minimum termination to roof clearance Support Structure Elbow Strap must be tight Ceiling Hole Framing Angled Firestop Chimney Support Strap must be tight FP270 271 Elbow Strap Angled Strap Fig 33 Attach straps to a structural framing member ...

Page 19: ...contact with AIS SK the chimney system Chimney Support Used to support chimney for each of 30 vertical SKCS8 height and 6 of angled chimney run Round Top Termination Top used to terminate chimney at roof Flashing not included RLTSK8 Round Top Termination Top used to terminate chimney at chase Extended Flashing not included RLTSK8L Flashing Metal finishing required around termination 8 6 12 with 8 ...

Page 20: ...the first two weeks of operation The use of any non approved replacement glass will void all product warranties Care must be taken to avoid breakage of the glass Do not operate appliance with glass front removed cracked or broken A replacement glass frame assembly complete with gasket is available through your Vermont Castings Majestic Products dealer and should only be installed by a licensed qua...

Page 21: ...t Ceramic Refractory Installation The ceramic refractories are fragile and should be handled with care Due to the size of the refractories an assistant may be helpful Left Side Refractory Rear Refractory Upper Rear Brick Lower RH Lower Refractory LH Lower Refractory Right Side Refractory FP1365 Fig 39 DVT44 ceramic refractory panels 1 Using a Phillips or Robertson screwdriver unfasten the two 2 sc...

Page 22: ...in a safe manner 1 Ensure the two 2 screws that attach the fettle to the burner are secure 2 Set the andirons in place by hooking the tabs on the back of the andirons over the outermost webs of the fettle Fig 41 3 Place the volcanic rock over the lower refractory in front of the burner tube and around the burner assembly as desired Fig 42 4 Place the ember material lightly in front over the burner...

Page 23: ...t an angle with the burned area toward the middle Set the top left log above the front left log matching the indentation on the bottom of the top left log with the protrusion on the front left log Lay the back end of the top left log onto the rear log Fig 46 11 Hold the log top middle at an angle with the curve of the log going from right to left Position the front end of the top middle log over t...

Page 24: ...H I Turn counterclockwise to increase flame height Turn clockwise to decrease flame height SIT 820 Valve Fig 49 Flame adjustment knob for SIT valve LG290 Fig 51 DVT44 burner flame pattern Flame Temperature Adjustment RN RP EN EP Models For units equipped with HI LO valves the flame adjustment is accomplished by rotating the HI LO adjustment knob located near the center of the gas control valve Fig...

Page 25: ...area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s To Turn Off Gas To Heater Lighting And Operating Instructions 1 Turn...

Page 26: ...push in or turn by hand do not try to repair it call a qualified service technician Force or attempting repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control that has been under water 5 Turn the remote switch if used...

Page 27: ... burner assembly utilizes both a thermocouple and a thermopile The thermo couple operates the main valve operation On and Off Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple Turn valve knob to Pilot Maintain flow to pilot millivolt meter should read greater than 10mV If the reading is okay and the pilot does not stay on replace the gas valve NOTE An interrupt...

Page 28: ...en Supply Tubing And Pressures Are Good And Pilot Burner Orifice Is Not Blocked Check Electrical Connections Between Module And Pilot Operator On Gas Control Check For 24vac Across Pv mvpv Terminals On Module If Voltage Is Okay Replace Gas Control If Not Replace Module NOTE If S8600B Goes Into Lockout Reset System Check Continuity Of Ignition Cable And Ground Wire Clean Flame Rod Check Electrical ...

Page 29: ...me qualifié qui effectur les travaux est responsible de l installation de cette trousse L installation n est pas terminée tant que le fonctionnement de l appareil converti n a pas été vérifié selon la notice du fabricant qui accompagne la trousse ATTENTION Avant d effectuer la conversin coupez d abord l limentation en gaz ensuite coupez l alimentation électrique Conversion Precautions Allow unit t...

Page 30: ...perly positioned and install the new HI LO pressure regulator assem bly to the valve using the new screws E supplied with the kit Tighten the screws securely Ref torque in lb Fig 57 15 Install the enclosed identification label F to the valve body where it can easily be seen Fig 57 16 Regulator conversion complete 17 Test for Leaks Apply gas to the system and light the pilot With a soapy solution c...

Page 31: ... 30000513 67 30000338 50 30000337 36 000 46 000 20006412 DVT44RP 52 30000331 56 30000336 28 20006173 37 000 60 000 Conversion to LP Burner Orifice Input BTU hr Kit Model Front Part Middle Part Rear Part Minimum Maximum 20006988 DVT38RN 56 30000336 56 30000336 31 20006927 34 000 46 000 20006414 DVT44RN 57 20004587 63 20006251 49 20006252 45 000 60 000 Table 1 Injector Orifice Size Matrix ...

Page 32: ...btain proper operation it is imperative that the pilot and burner s flame characteristics are steady not lifting or floating Typically the top 3 8 to 1 2 of the thermopile sensing electrode should be engulfed in the pilot flame Refer to Page 24 Figure 48 To adjust pilot burner by qualified service technician 1 Remove pilot adjustment cap 2 Adjust pilot screw to provide properly sized flame 3 Repla...

Page 33: ... THTP TP TH 12c d 13a b 13c d 18 MV MVPV PV GND BURNER 24V GND 24V SENSE SPARK 19 20 26 O F F PILOT O N it L O HI 21 22 23 24 25 27 14 15 16b 17 1h 1i 1g 1j 5 9a b 10a b 11a b 28a b 29 16a Vermont Castings Majestic Products reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice DVT38 DVT44 6081 ...

Page 34: ...Latch Assembly 20005788 20005788 6 Burner Housing Assembly 20006576 20005834 7 Burner Tube Assembly 20006584 20005884 8 Manifold Tube Assembly 20005852 20005852 9a Front Orifice 52 635 Natural 30000331 9a Front Orifice 56 0465 Natural 30000336 9b Front Orifice 57 043 LP 20004587 9b Front Orifice 69 0292 LP 30000513 10a Middle Orifice 56 0465 Natural 30000336 30000336 10b Middle Orifice 63 037 LP 2...

Page 35: ...6566 20005947 21 Knob Extension Pilot Stat 10000166 10000166 22 Knob Extension HI LO 10000165 10000165 23 Pilot Indicator 20005908 20005908 24 Ignitor Module 20005909 20005909 25 Pilot Indicator Plug 20006250 20006250 26 Switch Rocker 53606 53606 27 Spark Cable Connection 20005807 20005807 28a Outer Pipe Aluminum Foil Tape 20006169 20006169 28b Inner Pipe Aluminum Foil Tape 20008253 20008253 29 Pl...

Page 36: ...lable to control different functions of the appliance Model Function s Controlled MRC1 On Off MRC2 On Off and Temperature MRC3 On Off and Temperature control with digital display and programmable 24 hour clock IMT Wall mounted Thermostat Control For use in Canada ONLY ...

Page 37: ...the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty whichever is longest This warranty is limited to the repair of or replacement of part s found to be defective in material or wor...

Page 38: ...410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products ...

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