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DVB4136 Direct Vent Gas Fireplace

20012322

BASIC WARRANTY

 

CFM Corporation (hereinafter referred to collectively as the Company) 
warrants that your new Vermont Castings or Majestic Gas Fireplace/
Stove is free from manufacturing and material defects for a period of 
one year from the date of purchase, subject to the following conditions 
and limitations.

EXTENDED LIFETIME WARRANTY

 

The  heat  exchanger,  where  applicable,  and  combustion  chamber 
of every Vermont Castings or Majestic gas product is warranted for 
life against through wall perforation. All appliances equipped with an 
Insta-Flame  Ceramic  Burner  have  limited  lifetime  coverage  on  the 
ceramic burner plaque. Warrantees are made to the original owner 
subject to proof of purchase and the conditions and limitations listed 
on this Warranty Document

COMPONENT WARRANTY

CAST IRON: All external and internal cast iron parts are warranted for a 
period of three years.

 

Note

: On porcelain enamel finished external parts and accessories 

The Company offers no Warranty on chipping of enamel surfaces. 
Inspect all product prior to accepting it for any damage to the 
enamel.

 

 The salt air environment of coastal areas or a high humidity 
environment can be corrosive to the porcelain enamel finish. These 
conditions can cause rusting of the cast iron beneath the porcelain 
enamel finish, which will cause the finish to flake off.

 

Dye lot variations with replacement parts and/or accessories can 
occur and are not covered by warranty.

GLASS DOORS: Glass doors are covered for a period of one year. 
Glass doors are not warranted for breakage due to misuse or accident.  
Glass doors are not covered for discoloration or burned in stains due to 
environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be 
cleaned with Lemon oil only.

 

Brass cleaners cannot be used.  Mortar 

mix and masonry cleaners may corrode the brass finish.  The Company 
will not be responsible for, nor will it warrant any brass parts which are 
damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and 
mechanical components of the burner assembly are covered for one 
year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM 
Corporation company supplied accessories are covered for a period of 
one year.

CONDITIONS AND LIMITATIONS

•  This Vermont Castings or Majestic product must be installed or serviced 

by a qualified installer, preferably NFI or WETT (Canada) certified, as 
prescribed by the local jurisdiction must perform any installation/service 
work. It must be installed and operated at all times in accordance with 
the Installation and Operating instructions furnished with the product. 
Any alteration, willful abuse, accident, or misuse of the product shall 
nullify this warranty.

•  This warranty is non-transferable, and is made to the original owner, 

provided that the purchase was made through an authorized supplier 
of the Company.

•  The customer must pay for any Authorized Dealer in-home travel fees 

or service charges for in-home repair work. It is the dealers option 
whether the repair work will be done in the customer’s home or in the 
dealer’s shop.

•  If  upon  inspection,  the  damage  is  found  to  be  the  fault  of  the 

manufacturer, repairs will be authorized at no charge to the customer 
parts and/or labor.  

•  Any  part  and/or  component  replaced  under  the  provisions  of  this 

warranty is covered for six months or the remainder of the original 
warranty, whichever is longest.

•  This warranty is limited to the repair of or replacement of part(s) found 

to be defective in material or workmanship, provided that such part(s) 
have been subjected to normal conditions of use and service, after 
said defect is confirmed by the Company’s inspection.

•  The  company  may,  at  its  discretion,  fully  discharge  all  obligations 

with respect to this warranty by refunding the wholesale price of the 
defective part(s)

•  Any installation, labor, construction, transportation, or other related 

costs/expenses  arising  from  defective  part(s),  repair,  replacement, 
or otherwise of same, will not be covered by this warranty, nor shall 
the Company assume responsibility for same. Further, the Company 
will not be responsible for any incidental, indirect, or consequential 
damages except as provided by law.

• 

SOME  STATES  DO  NOT  ALLOW  FOR  THE  EXCLUSION  OR 
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES 
OR  LIMITATIONS  ON  HOW  LONG  AN  IMPLIED  WARRANTY 
LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR 
CIRCUMSTANCES.    THIS  WARRANTY  GIVES  YOU  SPECIFIC 
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM 
STATE TO STATE. 

•  All other warranties-expressed or implied- with respect to the product, 

its components and accessories, or any obligations/liabilities on the 
part of the Company are hereby expressly excluded.

•  The  Company  neither  assumes,  nor  authorizes  any  third  party  to 

assume on its behalf, any other liabilities with respect to the sale of 
this Vermont Castings or Majestic product

•  The  warranties  as  outlined  within  this  document  do  not  apply  to 

chimney components or other non CFM Corporation accessories used 
in conjunction with the installation of this product..

•  Damage to the unit while in transit is not covered by this warranty but 

is  subject  to  claim  against  the  common  carrier.  Contact  the  dealer 
from whom you purchased your fireplace/stove (do not operate the 
appliance as this might negate the ability to process the claim with the 
carrier).

•  The Company will not be responsible for:

a)  Down drafts or spillage caused by environmental conditions such 

as near-by trees, buildings, roof tops, hills, or mountains.

b)  Inadequate  ventilation  or  negative  air  pressure  caused  by 

mechanical systems such as furnaces, fans, clothes dryers, etc.

•  This warranty is void if:

a)  The fireplace has been operated in atmospheres contaminated by 

chlorine, fluorine, or other damaging chemicals.

b)  The  fireplace  has  been  subjected  to  prolonged  periods  of 

dampness or condensation

c)  Any  damages  to  the  fireplace,  combustion  chamber,  heat 

exchanger or other components due to water, or weather damage, 
which is the result of but not limited to, improper chimney/venting 
installation.

d)  Any alteration, willful abuse, accident, or misuse of the product 

has occurred.

IF WARRANTY SERVICE IS NEEDED…

1)  Contact your supplier.  Make sure you have your 

warranty, your sales receipt, and the model/serial 
number of your  CFM Corporation product.

2)  DO NOT ATTEMPT TO DO ANY SERVICE WORK 

YOURSELF.

LIMITED LIFETIME WARRANTY 

PRODUCT COVERED BY THIS WARRANTY

All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with 
an Insta-Flame Ceramic Burner, or standard steel tube burner.

Summary of Contents for DVB4136

Page 1: ...try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from your neighbor s phone Follow the gas supplier s instructions...

Page 2: ...embling Vent Pipes 14 How to Use the Vent Graph 15 Rear Wall Vent Application Installation 15 Vertical Sidewall Application Installation 17 Below Grade Installation 21 Vertical Through the Roof Applic...

Page 3: ...er before installing a television or other electronic device above this replace 11 When replace is installed directly on carpeting vinyl tile or any combustible material other than wood this replace m...

Page 4: ...terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTR...

Page 5: ...H 20 524 mm I 7 191 mm J 22 575 mm K 5 8 16 mm L 15 381 mm M 3 92 mm N 7 191 mm O 2 54 mm P 7 178 mm Dia Q 4 102 mm Dia Framing Dimensions R 40 1026 mm S 40 1022 mm T 20 524 mm U 64 1645 mm V 45 1162...

Page 6: ...G 1 25 mm H 20 524 mm I 22 575 mm J 5 8 16 mm K 15 381 mm L 3 92 mm M 7 191 mm N 2 54 mm O 30 781 mm P 31 803 mm Framing Dimensions Q 40 1026 mm R 40 1022 mm S 20 524 mm T 64 1645 mm U 45 1162 mm V 32...

Page 7: ...limate installation recommendation When installing this unit against a non in sulated exterior wall or chase it is manda tory that the outer walls be insulated to conform to applicable insulation code...

Page 8: ...Natural Gas Comfort Control 30 000 21 000 DVB4136RFP Propane Comfort Control 30 000 23 500 Gas Inlet and Manifold Pressures Natural LP Propane Minimum Inlet Pressure 5 5 w c 11 0 w c Maximum Inlet Pre...

Page 9: ...off Valve 3 8 Flex Line from valve FP297a Fig 6 Typical gas supply installation TPTH TH TP Remote ON OFF Switch FP1218 Fig 7 Remote switch wiring diagram for R models Alternate Switch Location The rem...

Page 10: ...tacle 7 Connect the ground wire of the supply line to the green screw of the socket assembly 8 Re t the socket assembly back into the electrical box and replace the cover plate Secure the cable with t...

Page 11: ...e not to damage any gasket material FP1030a Outer Collar Adapter Flue Pipe 7 07 djt Outer Collar Adapter Flue Pipe Remove Screws 5 Remove Screws 5 FP1030a Fig 10 Remove screws from outer collar adapte...

Page 12: ...ch incorporates the use of ex venting shall have an inclining slope from the unit of 1 25 mm per 24 610 mm There must not be any obstruction such as bushes gar den sheds fences decks or utility buildi...

Page 13: ...e to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3k...

Page 14: ...mperature Sealant Hose Clamp FP1471 Fig 16 Apply high temperature sealant to 4 and 7 pipes Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and...

Page 15: ...int of this intersection draw a vertical line to the bottom of the graph 3 Select the indicated dimension and position the replace in accordance with same EXAMPLE A If the vertical dimension from the...

Page 16: ...l 7 190 mm Fireplace Hearth VO584 100 Fig 21 Locate vent opening on wall ZCS101 Zero Clearance Sleeve 3 11 99 djt Adjustable Zero Clearance Sleeve Max Length 12 305 mm 8 Screws 2 Firestop 8 Screws 2 A...

Page 17: ...mitations as to vent con gurations apply and must be strictly adhered to The Vent Graph showing the relationship between ver tical and horizontal side wall venting will help to deter mine the various...

Page 18: ...horizontal run with no rise 7 6 2 3m A B A B 17 Max 5 2m FP1178 Fig 28 Horizontal run reduction V584 201 Horizontal Run 2 99 djt A 10 3 m 7 2 1 m 8 2 4 m V584 201 B Fig 29 Maximum vent run with elbows...

Page 19: ...and cut zero clearance sleeve parts to proper length MAXIMUM 12 305 mm Assemble sleeve and attach to restop with 8 sheet metal screws supplied Install restop assembly Fig 32 Zero clearance sleeve is o...

Page 20: ...ngs on the 4 ex vent pipe When installing the spacer springs around the 4 pipe stretch the spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer spring...

Page 21: ...ll Gravel Drain BG402a Fig 37 Below grade installation Zero Clearance Sleeve if required A minimum of 24 610 mm vertical pipe must be installed when using the 7TDVSNORK Kit 24 610mm Minimum Screws Fou...

Page 22: ...c Insulation Shield 7DVAIS into position and secure Fig 41 7 Install roof support Fig 42 and roof ashing making sure upper ange is below the shingles Fig 44 8 Install appropriate pipe sections until t...

Page 23: ...ps Typical Roof Support Application Typical Ceiling Support Application FP1184 Fig 42 Venting supports Min 2 610 mm FP1185 Fig 43 Minimum termination to roof clearance TWL101a Twist Lock Pipe 2 8 99 d...

Page 24: ...ination Kit Starter Kit Model 7TDVSKV Vertical Venting for 7TDVSKV A order 1 12 to 6 12 roof pitch for 7TDVSKV B order 7 12 to 12 12 roof pitch for 7TDVSKV F order at roof Starter Kit for Below Grade...

Page 25: ...t a slight lm on the glass It is therefore recommended the glass be cleaned two or three times with a non ammonia household cleaner and warm water gas replace glass cleaner is recommend ed After the i...

Page 26: ...logs from packaging As with all plastics these are not toys and should be kept away from children and infants Installation of Logs Log Identi cation Chart Logs Part ID Top Right Log 20012595 B162 Lef...

Page 27: ...Figure 52 Locator Pins LG462 Figure 51 Rear Log 3 Place rear log The rear log sits in the rebox at an angle toward the left over the rear log bracket and the left side of the burner Fig 48 Set the lo...

Page 28: ...the back Match the two holes on the bottom of the log with the two pins on the top of the front log Refer to Figure 52 for pin loca tions Set the log and lay it into the rear log Fig 53 7 Place the t...

Page 29: ...w Figs 55 56 If any of the ames appear abnormal call a service person F584 703 Honeywell PSE pilot flames 3 8 1 2 10 13 mm PSE Pilot SIT Pilot F584 703 Fig 55 Correct pilot ame appearance Inspecting t...

Page 30: ...y B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor WHAT TO DO IF YOU SMELL GAS Do not try to...

Page 31: ...o repair it call a quali ed service technician Force or attempting repair may result in a re or explosion D Do not use this appliance if any part has been under water Immediately call a quali ed servi...

Page 32: ...to the OFF position FP297A Warning If you do not follow these instructions exactly a re or explosion may result causing property damage personal injury and loss of life Lighting Instructions Turning...

Page 33: ...not supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires Check wall switch and wires for proper connections main burner defective Jumper wire accross terminals a...

Page 34: ...A and AAA batteries 2 8V for button cells and 9 0V for 12V batter ies Verify the transmitter indicates a signal is being sent With thermostat transmitters the LCD display should indicate ON or OFF dep...

Page 35: ...d to an appropriate metal portion of the valve or pilot assembly A proper ground is essential to spark igniter operation Make certain the pilot ame is in contact with the ame recti cation sensor on th...

Page 36: ...RIVE or LATCHING SOLENOID depending upon which device is installed Check functionality with all transmitters to determine if there is an issue with the main control system or an individual transmitter...

Page 37: ...ating the transmitter will now work with the re ceiver valve If the switch continues in the REMOTE position the transmitter will now control the main valve ame modulation level and fan control 7 If th...

Page 38: ...ove cover on the backside of the transmitter Install 3 AAA batteries as shown and reattach cover 2 Once steps 1 3 in OPERATION are completed receiver valve and transmitter are now ready Press any butt...

Page 39: ...g is above room temperature on the transmitter does the main valve and fan turn on If the setting is below room temperature on the transmitter does the main valve and fan turn off Turn pilotstat knob...

Page 40: ...it period Cycle switch once and leave in remote Press any key on transmit ter for recognition operation Local Path Move switch from local to remote Press any key on transmitter Move switch back to loc...

Page 41: ...FC107 Fig 66 Remove mounting screws pressure regulator tower and spring and diaphragm assembly 2 Insure the rubber gasket D is properly positioned and install the new HI LO pressure regulator assem bl...

Page 42: ...acement Manifold Fuel Conversion Instructions Honeywell Comfort Control Valve ONLY WARNING The conversion must only be undertaken by a quali ed certi ed gas ap pliance installer Installation Precautio...

Page 43: ...h only do not over ap ply NEVER test with an open ame 6 Follow procedure on rating plate to light the pilot Check for leaks 7 Turn main burner on and check for leaks 8 Install logs Refer to Page 25 fo...

Page 44: ...lt gas valve Most of these components may require only an oc casional checkup and cleaning and some may require adjustment If repair is necessary it should be per formed by a quali ed technician Logs...

Page 45: ...38 39 37a b 54 23c 12322 DVB4136 parts 7 07 5 3 1d 1e 2 17a b 19 20 22 15 47 49 51 55 6 1f CFM Corporation reserves the right to make changes in design materials speci cations prices and discontinue...

Page 46: ...10E LP 20003720 19 Valve Assy VF4010 20013151 20 Main Module 20011895 21 Ignitor Piezo 20000062 22 24 Wire Harness 8 Pin 8 Wire 20012258 23a Pilot Assembly Nat 10002264 Pilot Assembly LP 10002265 23b...

Page 47: ...over 20011858 48 Flue Cover Plate 10002298 49 Flue Cover Gasket 20011829 50 Flue Cover Gasket 10002233 51 Flue Plate Gasket 20011830 52 Flue Pipe Assembly 20011826 53 Gasket Plate Cover Flue Pipe 1000...

Page 48: ...box with 10 24 hex nuts Option B The speed control can be installed in an electrical box at normal wall switch height for conve nient access 4 The power supply may be connected in 2 ways Method A Rou...

Page 49: ...2 rear ceramic support 2 23 99 djt Rear Ceramic Panel Back of Firebox Burner Rear Log Support H102 Fig 81 Rear ceramic panel placement Decorative Bay Windows The bay window kit is available for the DV...

Page 50: ...low your replace to continue operating in the event electric power lost Installation Procedure CAUTION If the replace has been operating turn the replace off and allow it to cool completely before beg...

Page 51: ...upon inspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the provisio...

Page 52: ...ciency Fan OFF Fan ON AFUE DVB4136RN 62 4 82 83 64 DVB4136RP 62 4 83 84 64 DVB4136IN 62 4 82 83 64 DVB4136IP 62 4 83 84 64 DVB4136RFN 62 4 82 83 64 DVB4136RFP 62 4 83 84 64 2695 Meadowvale Blvd Missis...

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