Majestic fireplaces DV580 Homeowner'S Installation And Operating Manual Download Page 2

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DV360/580 Series Direct Vent Gas Fireplace

20010667

Table of Contents

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.

Thank you and congratulations on your purchase of a CFM Corporation ﬁreplace.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these

instructions may result in a possible ﬁre hazard and will void the warranty.

Installation &

Important Curing/Burning Information ..........................................................................3

Operating Instructions

Fireplace Dimensions ..................................................................................................4

Locating Your Fireplace ...............................................................................................6

Clearance to Combustibles ..........................................................................................6

Mantels ........................................................................................................................6

Hearth ..........................................................................................................................6

Framing & Finishing .....................................................................................................6

Final Finishing ..............................................................................................................7

Gas Speciﬁcations .......................................................................................................8

Gas Inlet and Manifold Pressures ................................................................................8

High Elevations ............................................................................................................8

Gas Line Installation ....................................................................................................8

Remote ON/OFF Switch Installation ............................................................................8

Alternate Switch Location ............................................................................................9

EB-1 Electrical Box ......................................................................................................9

Electronic Gas Control Valve .....................................................................................10

Optional Top Vent Application ....................................................................................11

General Venting

General Venting .........................................................................................................12

General Venting Information - Termination Location ..................................................13

General Information Assembling Vent Pipes .............................................................14

How to Use the Vent Graph .......................................................................................15

Rear Wall Vent Application & Installation ...................................................................15

Vertical Sidewall Application & Installation .................................................................17

Below Grade Installation ............................................................................................21

Vertical Through-the-Roof Application & Installation ..................................................21

Venting Components .................................................................................................24

Operating Instructions

Glass Information .......................................................................................................25

Louvre Removal .........................................................................................................25

Window Frame Assembly Removal ...........................................................................25

Glass Cleaning ...........................................................................................................25

Installation of Optional Ceramic Panels .....................................................................25

Replacement of Ceramic Hearth Panels (if provided) ...............................................25

Installation of Logs .....................................................................................................26

Burner Lava Rock Placement ....................................................................................29

Large Lava Rock ........................................................................................................29

Flame & Temperature Adjustment ..............................................................................29

Flame Characteristics ................................................................................................29

Inspecting the Venting System ..................................................................................29

Lighting and Operating Instructions (Honeywell Gas Valve) ......................................31

Lighting and Operating Instructions (SIT Valve) ........................................................32

Instructions for RF Comfort Valve ..............................................................................33

Troubleshooting Gas Control (Honeywell Gas Valve) ................................................37

Troubleshooting Gas Control (SIT 820 Millivolt Gas Valve) .......................................38

Troubleshooting Gas Control (SIT 822 Valve) ...........................................................39

Troubleshooting Gas Cotnrol (SIT 822 w/Synetek Electronic Control) ......................40

Fuel Conversion Instructions .....................................................................................41

Maintenance

Cleaning the Standing Pilot Control System ..............................................................45

Replacement Parts

...................................................................................................................................46

Optional Accessories

Fan Kits ......................................................................................................................50

Hard (Direct) Wire Hook Up .......................................................................................50

Remote Controls ........................................................................................................51

Ceramic Refractory Panels ........................................................................................51

Decorative Bay Windows ...........................................................................................51

Decorative Frame Trim ..............................................................................................51

Arch/Square Face Kit .................................................................................................52

For Use in Mobile Homes: Model DV360RMH

...................................................................................................53

Warranty

...................................................................................................................................55

Energuide

...................................................................................................................................56

Summary of Contents for DV580

Page 1: ...t any appliance Do not touch any electric switch do not sue any phone in your building Immediately call your gas supplier from your neighbor s phone Follow the gas supplier s instructions If you canno...

Page 2: ...tion 15 Vertical Sidewall Application Installation 17 Below Grade Installation 21 Vertical Through the Roof Application Installation 21 Venting Components 24 Operating Instructions Glass Information 2...

Page 3: ...not be used as a drying rack for clothing nor should Christmas stock ing or decorations be hung in the area of it 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be u...

Page 4: ...ensions Ref DV360 DV580 A 41 1041 mm 47 1194 mm B 37 940 mm 41 1048 mm C 36 914 mm 42 1067 mm D 24 622 mm 28 724 mm E 7 178 mm 7 178 mm F 6 152 mm 6 152 mm G 1 32 mm 1 32 mm H 19 489 mm 23 591 mm I 5...

Page 5: ...and framing dimensions Ref DV360 DV580 A 41 1041 mm 47 1194 mm B 37 940 mm 41 1048 mm C 36 914 mm 42 1067 mm D 24 622 mm 28 724 mm E 7 178 mm 7 178 mm F 6 152 mm 6 152 mm G 1 32 mm 1 32 mm H 19 489 m...

Page 6: ...installation Hearth A hearth is not mandatory but is recommended for aesthetic purposes We recommend a noncombustible hearth which projects out 12 305 mm or more from the front of the replace Cold cli...

Page 7: ...holes in the drywall strip and into pre drilled holes in replace side Measure from face of replace to the face of the drywall strip to con rm the nal depth A B FP1539 flange location 12 04 Flange Dry...

Page 8: ...e or an approved ex connector Since some municipalities have addi tional local codes it is always best to consult your local authority and the CSA B149 1 installation codes For USA installations consu...

Page 9: ...en supplied standard on the DV360 580 models to allow for the easy installation of an optional fan kit To connect the EB 1 box to the house electrical supply follow the steps below 1 Unscrew the retai...

Page 10: ...c control wiring diagram FP1571 Electronic Gas Control Valve This appliance may be tted with a Synetek ignition module Installation of the remote on off starter switch or wall thermostat on electronic...

Page 11: ...e sure not to damage any gasket material FP1030 Outer Collar Adapter Flue Pipe 2 16 00 djt Outer Collar Adapter Flue Pipe Remove Screws 5 Remove Screws 5 FP1030 Fig 11 Remove screws from outer collar...

Page 12: ...g which incorporates the use of ex venting shall have an inclining slope from the unit of 1 25 mm per 24 610 mm There must not be any obstruction such as bushes gar den sheds fences decks or utility b...

Page 13: ...arance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Bt...

Page 14: ...gh Temperature Sealant Hose Clamp FP1471 Fig 17 Apply high temperature sealant to 4 and 7 pipes Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustibl...

Page 15: ...the point of this intersection draw a vertical line to the bottom of the graph 3 Select the indicated dimension and position the replace in accordance with same EXAMPLE A If the vertical dimension fr...

Page 16: ...Wall 7 190 mm Fireplace Hearth VO584 100 Fig 22 Locate vent opening on wall ZCS101 Zero Clearance Sleeve 3 11 99 djt Adjustable Zero Clearance Sleeve Max Length 12 305 mm 8 Screws 2 Firestop 8 Screws...

Page 17: ...n limitations as to vent con gurations apply and must be strictly adhered to The Vent Graph showing the relationship between ver tical and horizontal side wall venting will help to deter mine the vari...

Page 18: ...mum horizontal run with no rise 7 6 2 3m A B A B 17 Max 5 2m FP1178 Fig 29 Horizontal run reduction V584 201 Horizontal Run 2 99 djt A 10 3 m 7 2 1 m 8 2 4 m V584 201 B Fig 30 Maximum vent run with el...

Page 19: ...ess and cut zero clearance sleeve parts to proper length MAXIMUM 12 305 mm Assemble sleeve and attach to restop with 8 sheet metal screws supplied Install restop assembly Fig 33 Zero clearance sleeve...

Page 20: ...springs on the 4 ex vent pipe When installing the spacer springs around the 4 pipe stretch the spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer sp...

Page 21: ...ow Well Gravel Drain BG402a Fig 38 Below grade installation Zero Clearance Sleeve if required A minimum of 24 610 mm vertical pipe must be installed when using the 7TDVSNORK Kit 24 610mm Minimum Screw...

Page 22: ...Attic Insulation Shield 7DVAIS into position and secure Fig 42 7 Install roof support Fig 43 and roof ashing making sure upper ange is below the shingles Fig 45 8 Install appropriate pipe sections unt...

Page 23: ...rt apps Typical Roof Support Application Typical Ceiling Support Application FP1184 Fig 43 Venting supports Min 2 610 mm FP1185 Fig 44 Minimum termination to roof clearance TWL101a Twist Lock Pipe 2 8...

Page 24: ...Termination Kit Starter Kit Model 7TDVSKV Vertical Venting for 7TDVSKV A order 1 12 to 6 12 roof pitch for 7TDVSKV B order 7 12 to 12 12 roof pitch for 7TDVSKV F order at roof Starter Kit for Below Gr...

Page 25: ...y During start up condensation which is normal forms on the inside of the glass and causes lint dust and other air borne particles to cling to the glass surface Also initial paint curing may deposit a...

Page 26: ...r 20010677 Log Overlay 20010674 NOTE Refer to Figure 49 for bracket and bend loca tions 1 Place the log front right Hold the log with the pointed end toward the left Place on top of burner toward the...

Page 27: ...he rear log bracket and the left side of the burner Fig 49 Set the log on the rear log bracket The notch on the right side will go over the pilot Swing the left end of the log toward the front until i...

Page 28: ...r placement Log Front Center E11 DV580 Refer to Figure 51 1 Place rear log E8 on rear bracket ensure the notch on the left end is centered on the left side of rear bracket so it will not move from sid...

Page 29: ...ll valve LO H I FP390 FLAME ADJUSTMENT KNOB 11 21 96 Turn counterclockwise to increase flame height Turn clockwise to decrease flame height Fig 57 Flame adjustment knob for SIT valve Flame Characteris...

Page 30: ...30 DV360 580 Series Direct Vent Gas Fireplace 20010667 Yellow Flame Red Glow Fig 59 Correct burner ame apperance for DV360 and DV580 Yellow Flame Red Glow LG396 DV360 DV580 LG444...

Page 31: ...w these instruc tions exactly B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor WHAT TO DO IF...

Page 32: ...try to repair it call a quali ed service technician Force or attempting repair may result in a re or explosion D Do not use this appliance if any part has been under water Immediately call a quali ed...

Page 33: ...indicating the transmitter will now work with the re ceiver valve If the switch continues in the REMOTE position the transmitter will now control the main valve ame modulation level and fan control 7...

Page 34: ...1 Remove cover on the backside of the transmitter Install 3 AAA batteries as shown and reattach cover 2 Once steps 1 3 in OPERATION are completed receiver valve and transmitter are now ready Press any...

Page 35: ...etting is above room temperature on the transmitter does the main valve and fan turn on If the setting is below room temperature on the transmitter does the main valve and fan turn off Turn pilotstat...

Page 36: ...te wait period Cycle switch once and leave in remote Press any key on transmit ter for recognition operation Local Path Move switch from local to remote Press any key on transmitter Move switch back t...

Page 37: ...ll Wiring Connections Replace Piezo Ignitor Supply Line Hooked Up Shutoff Valve Open Pilot Stays Lit For Air In The Lines Thermopile Needs A Min 325mv Adjust Pilot Flame Height All Wiring Connections...

Page 38: ...ock not supplied must be used to conduct this test 3 Pilot burning no gas to A Wall switch or wires Check wall switch and wires for proper connections main burner defective Jumper wire accross termina...

Page 39: ...URES ARE GOOD AND PILOT BURNER ORIFICE IS NOT BLOCKED CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL CHECK FOR 24VAC ACROSS PV MVPV TERMINALS ON MODULE IF VOLTAGE IS OKA...

Page 40: ...ame Continuously Monitored Heating Cycle Complete LED OFF NO YES NO NO YES Abnormal Operation 5 sec Inter Trial Delay LED Steady Flash Lockout Flame detected out of sequence Reset by interrupting ON O...

Page 41: ...ve and discard the three 3 pressure regulator mounting screws A pressure regulator tower B and the spring and diaphragm assembly C Fig 64 FC107 SIT820 valve conversion 10 03 A B C OFF P I L O T O N FC...

Page 42: ...Secure the bracket gasket as sembly using the screw removed earlier Fig 67a LP Bracket Gas ket Assembly in place for use with LP Gas remove for use with Natu ral Gas Screw CO132 Fig 67a LP bracket ga...

Page 43: ...reviously installed CAUTION Logs may be hot 3 Remove and replace plug on lower right hand side of the valve Red for LP and blue for NG Fig 74 4 Remove motor top cap Depress and turn center plunger unt...

Page 44: ...g 71 5 Replace only the rear air shutters Natural Gas Rear air shutter fully open Front air shutter fully open LP Rear air shutter fully open Front air shutter fully open 6 Re install manifold to burn...

Page 45: ...llivolt gas valve Most of these components may require only an oc casional checkup and cleaning and some may require adjustment If repair is necessary it should be per formed by a quali ed technician...

Page 46: ...b 36 37 38 39 40 41 42 46 47 48 49 50 51 52 53 54 55 56 LOCAL REMOTE O N PILOT OFF L E D 57a b 58 60a b 63 59a b 61 62 64 65a b 66 67 68 69 70a HI LO 71a b 72a b 10667 DV360 580 parts 2 06 djt 3a 4 6...

Page 47: ...9a Ceramic Panel Left Side 10007995 9b Ceramic Panel Right Side 10007996 10 Glass with Gasket 20002369 11 Gasket Glass 10000992 12 Door Frame Assy 10007538 12a Door Assy 20002622 13 Clamp Frame Window...

Page 48: ...t 10007518 47 Plate Relief w Gasket Assembly Burner Tray 10004192 48 Firestop 52523 52523 49 Zero Clearance Sleeve 54623 54623 50 Plate Cover Air Inlet Ass y 10002766 20002461 51 Gasket Plate Air Inle...

Page 49: ...nsing Electrode w Cable EN EP not shown 57885 57885 74 Wire Harness Honeywell EN EP not shown 57899 57899 75 Tubing 3 8 OD Aluminum 20010564 76 Nut 3 8 ID Brass Compression 7523136 77 Wire Harness EN...

Page 50: ...s Option B The speed control can be installed in an electrical box at normal wall switch height for conve nient access 4 The power supply may be connected in 2 ways Method A Route the 6 1 8m lead tted...

Page 51: ...02 rear ceramic support 2 23 99 djt Rear Ceramic Panel Back of Firebox Burner Rear Log Support H102 Fig 83 Rear ceramic panel placement Decorative Bay Windows The bay window kit is available for the D...

Page 52: ...manesque Arch 41DVARFKB Black 41DVARFKR Rustic Bronze 41DVARFKS Pewter Romanesque Square 41DVSRFKB Black 41DVSRFKR Rustic Bronze 41DVSRFKS Pewter Marquette Arch 41DVAMTKB Black 41DVAMTKR Rustic Bronze...

Page 53: ...er service agency or gas supplier A professional service person should be contacted to inspect replace annually More frequent cleaning may be required due to excess lint and dust from carpeting beddin...

Page 54: ...gas It is convertible to natural gas by the instal lation of a color coded conversion screw To insert the conversion screw refer to the instructions and diagrams in the Honeywell Installation Instruc...

Page 55: ...p If upon inspection the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the pro...

Page 56: ...P 53 83 84 64 DV360EN 53 82 83 64 DV360EP 53 83 84 64 DV360RFN 53 82 83 64 DV360RFP 53 83 84 64 DV580RN 51 1 82 83 64 DV580RP 51 1 83 84 64 DV580EN 51 1 82 83 64 DV580EP 51 1 83 84 64 DV580RFN 51 1 82...

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