MAIWAY MADTRUCK VELOCIFERO 1600 Page 1 Manual Download

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ELECTRIC VEHICLE - MADTRUCK VELOCIFERO

We want to thank you for choosing one of our products.

In this manual you have entered all the information our engineers have

deemed useful for the proper use of the MADTRUCK. It also contains the rules

for periodic maintenance that will help maintain the MADTRUCK in perfect

working order.

MADTRUCK each has a copy of the booklet.

The content of the booklet is not binding.

The manufacturer reserves the right to change data and technical features

of this model at any time and without notice, so it is not required to

promptly update the booklet itself.

MAIWAY INDUSTRY Co. Ltd

No. 66 Lunan Road, Luqiao

District, Taizhou City, China

Summary of Contents for MADTRUCK VELOCIFERO 1600

Page 1: ...the rules for periodic maintenance that will help maintain the MADTRUCK in perfect working order MADTRUCK each has a copy of the booklet The content of the booklet is not binding The manufacturer reserves the right to change data and technical features of this model at any time and without notice so it is not required to promptly update the booklet itself MAIWAY INDUSTRY Co Ltd No 66 Lunan Road Lu...

Page 2: ...ance on smooth at surfaces You can always help the MADTRUCK during the inclines pushing with their feet and using it as a traditional electric vehicles Be sure to use the MADTRUCK as safely and to watch out for pedestrians who meet Observe all local and state laws regarding the use of electric vehicles Read and understand all WARNINGS and PRECAUTIONS in this manual Respecting the same you will hav...

Page 3: ... designed for a driver of a weight not exceeding 110 kg The MADTRUCK if misused without com plying with the manual it can get you in serious injury permanent and or death MANUAL The manual must be read care fully before by an adult who must inform and educate the child to the proper use of the MADTRUCK The child must if able however to read the manual to feel responsible This manual contains usefu...

Page 4: ...products at any time Symbols 6 Generality 6 Safety tips and recommendations 7 Eco driving 12 CAP 1 KNOWLEDGE OF THE VEHICLE Main elements 14 Contents of the box 16 Commands 17 Technical data 17 Wiring diagram 18 ...

Page 5: ...sposal 34 Appropriately clothing 34 CAP 4 ADJUSTMENTS Adjusting the front brake 36 Adjusting the rear brake 37 Tightening the chain 38 Adjusting clearance of the handlebars 39 Seat height adjustment 40 CAP 5 WHAT TO DO IN CASE Of EMERGENCY Trouble Shooting 40 ALPHABETICAL INDEX Index 42 CAUTION Any operation by unauthorized p ersonnel technical modifications and or alterations that are MADT RUCKe ...

Page 6: ...of the MINIMADTRUCK We recommend that you carefully follow all the advice because the proper functioning and durability of MINIMADTRUCK depend on its correct use and methodical application of the maintenance rules listed Before carrying out any USE or small MAINTENANCE to do always with the help of an adult you are advised to read carefully in all its parts this MANUAL In case of loss or deteriora...

Page 7: ...er to always wear a helmet gloves knee pads and elbow pads and suitable clothing driving the MADTRUCK Use proper shoes and fastened with rubber sole Never ride barefoot Always tell an adult to every single flaw you encounter while driving even a small noise may be important for your safety and for the perfect state of MADTRUCK Check before each departure the brakes the pressure and condition of th...

Page 8: ...owed only in private areas and still no movement permit to appropriate resources This product does not comply with FMVS federal Motor Vehicle Standards so it can be used on city streets and highways It is not permitted to use roads open to traffic ordinary Do not make rides or races This is a product ELECTRIC Preventthe electrical and electronic components coming into contact with the water Do not...

Page 9: ...afely Start to brake at a sufficient distance from obstacles so you do not have to perform abrupt that may affect control of MADTRUCK Remember to release the throttle before braking Slow before facing and closing the journey of curves and variations of soil type If you use the MADTRUCK with other friends also equipped MADTRUCK remember ALL go in the same direction Do not make races Never proceed s...

Page 10: ... sure the stand rests on safe ground no mud or sand CORRECT USE of THE VEHICLE While driving is strictly forbidden Put your feet on the floor while driving even at low speeds Get off the vehicle during movement Do jumps and stunts with the vehicle Consuming foods or beverages while driving Read or write Use phone or headphones for listening to music Driving on land or roads disconnected or stony o...

Page 11: ...mfortably sitting on the saddle After wearing the appropriate clothing shoes and protective equipment helmet knee pads elbow pads and gloves motorcycle If you can easily to operate the brake lever and the throttle and you have well understood which lever operates the front brake and which the rear brake lever If you can easy to use the throttle and you understand its operation If turns out to you ...

Page 12: ...to a large extent on how it is conducted We recommend that you drive on a regular basis without strong acceleration and deceleration While driving avoid anything that might disturb people and animals TOPIC INDEX MAIN ELEMENTS BOX CONTENTS COMMANDS TECHNICAL DATA WIRING DIAGRAM ...

Page 13: ... 4 Rear brake lever 5 front brake lever 6 Handlebar lock lever 7 footboard 8 Rear shock absorber 9 Seat 10 Front brake caliper 11 Frame handlebar 12 Drive chain 13 Seat height adjustment 14 Adjusting clearance of the handlebars 15 Headlight version homologated for road traffic ...

Page 14: ...m Inside contains the following components 1 MADTRUCK 1600W 48V or MADTRUCK 2000W 60V 2 Tool Kit 3 Owner s manual 4 40 amp fuse 5 Seat and saddle frame 6 Headlight approved version 7 Back light approved version 8 Horn approved version 9 Speedmeter approved version 10 Carring bag optional ...

Page 15: ...15 COMMANDS 1 Throttle grip 2 front brake lever 3 Rear brake lever ...

Page 16: ...ax load allowed 110 kg Dimensions Total length 1510 mm Overall width 715 mm Total height MADTRUCK closed 570 mm Total height MADTRUCK min 950 mm Total height MADTRUCK max 1096 mm Seat height min 750 mm Seat height max 800 mm Battery Capacity MADTRUCK 1600 48V 15Ah lead acid MADTRUCK 2000 60V 20Ah Lithium ...

Page 17: ...Charge voltage 110V 240V front and rear brake disc Brushless Motor MADTRUCK 1600 1600W brushless 48V 12A MADTRUCK 2000 2000W brushless 60V 20A Transmission chain Crown gear MADTRUCK 1600 70 z MADTRUCK 2000 70 z Maximum torque MADTRUCK 1600 21 Nm MADTRUCK 2000 23 Nm folding frame high strength steel Size Tires 145 70 6 Platform Wooden WIRING DIAGRAM 1 Controller 2 DC DC Converter 3 Cable ...

Page 18: ...18 ...

Page 19: ...19 TOPIC INDEX OPENING of THE HANDLEBAR POSITIONING KNOBS ON THE HANDLEBAR HEIGHT ADJUSTMENT of THE HANDLEBAR ACCESS AND ACTIVATION BATTERY AND ENGINE MOUNTING SADDLE ...

Page 20: ...insert the screw 2 with locking nut 1 fig C Lift the handlebar and press the shutter spring 3 so as to position the handlebar to the abutment firing shutter fig D Rotate and insert the handle eccentric 4 into the groove of the handlebar and close the handle to lock fig E Make sure the lock is carried out correctly To fold the handlebar perform this procedure in reverse ...

Page 21: ...nobs of the handlebar have suspended as shown in FIG Grasp the control group left rear brake turn it horizontally and pull the bushing out At this center the group on the pin and release it until it stops Make sure that the handle is correctly oriented Repeat for the right control group accelerator ...

Page 22: ...LEBAR By turning the knob indicated and turning counterclockwise you can adjust the handlebar height by raising or lowering When the adjustment has been MADTRUCKe tighten the knob by turning clockwise Make sure the handlebar is tight ...

Page 23: ...TERY AND ENGINE The battery and the engine are already positioned on MADTRUCK To access the battery and to the motor is necessary to raise the platform as shown in FIG To activate the electric circuit insert the fuse supplied kit ...

Page 24: ...24 MOUNTING SADDLE Enter the full frame of the saddle on the bush hole steering it into the groove fig A Once you positioned the saddle screw the two knobs one for side provided until no play fig B ...

Page 25: ...TARTING THROTTLE CONTROL AND FRONT BRAKE REAR BRAKE CONTROL BRAKING SYSTEM MAINTENANCE GENERALITY MAINTENANCE AND CHECKS TO BE CARRIED CHECKS AFTER CLEANING SCHEDULED MAINTENANCE VEHICLE DISPOSAL SBATTERY DISPOSAL APPROPRIATE CLOTHING ...

Page 26: ... the battery For charging proceed as follows Make sure that the MADTRUCK is off Open the connection to load 1 located at the right of the MADTRUCK under the platform Insert the plug with the three contacts in the attack of MADTRUCK 2 and to insert the AC plug 3 into a power outlet on the wall Once attached the charger has a little red indicates that the loading process When the light turns red and...

Page 27: ...27 STARTING Insert the key into the ignition switch and turn to the right At this point the MADTRUCK is ready for use ...

Page 28: ...ocated on the right handlebar Turn the knob 1 to increase the speed and release to decrease Pull the lever 2 of the front brake to brake with the front wheel CAUTION Do not twist the throttle in a sudden the vehicle is equipped with high performance motor Turn the throttle slowly ...

Page 29: ...29 REAR BRAKE CONTROL The group rear brake is located on the left handlebar Pull the brake lever posteirore to curb with the rear wheel ...

Page 30: ... by levers on the handlebars The right lever activates the front brake the lever of the left rear Be sure to leave the throttle before braking The braking system consists of a mechanism that removes power to the motor when operating the levers on the handlebars To replace the brake pads please consult your dealer ...

Page 31: ...eration of the throttle grip accelerating and decelerating a few times and make sure your system meets without binding Check the brakes for proper operation hand moves the MADTRUCK and run of sudden braking check that the brakes will respond Check that all parts of the MADTRUCK are in place and secure Beware if you fell check first of all your health and then the MADTRUCK In case of fall always wa...

Page 32: ...bricate the pivot points on the suspension Perform a perfect cleaning and drying of the chain unit crown pinion followed by a good greasing in order to maintain as long as the good condition of these organs Dry well any metal parts subject to corrosion oxidation etc ...

Page 33: ... to CONTROL CHANGE CLEAN See first Every Every Every Pag control 20 hours 40 hours 80 hours BATTERY 17 C C C C BRUSHLESS MOTOR 17 C C C C BATTERY CHARGING 26 C C C C BRAKES 30 36 37 C C C C TIRES 17 C C C C DRIVE CHAIN 38 C C C C GREASE AND TIGHTENING BOLTS 32 C C C C ...

Page 34: ...ambientale Per more information about it you may want to contact your local or regional Electronic products which are not the subject of a separate collection are potentially harmful to the environment and human health due to the presence of hazardous substances APPROPRIATE CLOTHING Only after wearing clothes with long sleeves and a certain thickness Only after wearing protection for the knees and...

Page 35: ...35 TOPIC INDEX ADJUSTING THEFRONT BRAKE ADJUSTING THE REAR BRAKE TIGHTENING THE CHAIN ADJUSTING CLEARANCE of THE HANDLEBARS SEAT HEIGHT ADJUSTMENT ...

Page 36: ...adjustment must be performed as follows In the driving position to verify the clearance if the stroke was superior turn register A on the brake lever Attention After each adjustment tighten the locknut For the adjustment of the tension of the brake cable to act on the bolt B so that operating the lever on the handlebar braking is immediate and that the wheel rotates freely when the lever is not op...

Page 37: ...tment must be performed as follows In the driving position to verify the clearance if the stroke was superior turn register A on the brake lever Attention After each adjustment tighten the locknut For the adjustment of the tension of the brake cable to act on the bolt B so that operating the lever on the handlebar braking is immediate and that the wheel rotates freely when the lever is not operate...

Page 38: ... of deposited dirt and lubricate If the chain is too much little tensioned restore proper tension by doing the following Loosen the nut A Turn the nut B by restoring the correct chain tension Act on the same nut located on the opposite side taking it in the same position of the previous Check the wheel alignment Tighten the nut A ...

Page 39: ... entered in the seat of the handlebar to remove possible clearances SEAT HEIGHT ADJUSTMENT For the height adjustment of the saddle unlock the lever 1 in order to raise or lower the saddle to the desired position Once you have found the correct position lock lever 1 ...

Page 40: ...40 ...

Page 41: ...41 TOPIC INDEX TROUBLE SHOOTING ...

Page 42: ...nectors The rear wheel does not rotate The transmission chain is broken Replace the drive chain Problem in the engine Check the engine The engine switches off during use The break of the circuit is tripped Release the throttle and wait until it cools down The distance traveled by a charge is too short The battery is not fully charged Recharge the battery TROUBLE SHOOTING ...

Page 43: ...battery Accelerating feel a strange noise Tension the drive chain old battery or ruined Replace the battery The vehicle stops brusquely while in use Blown fuse Replace the fuse Cable damaged Check and repair or replace the cable The battery do not receives the charge Low battery Replace the battery Broken battery charger Replace the battery charger ...

Page 44: ...o driving 12 Generality 6 Height adjustment of the handlebars 22 Main elements 14 Maintenance and checks to be carried 31 Maintenance generality 31 Mounting saddle 24 Opening of the handlebar 20 Positioning knobs on the Handlebar 21 Rear brake control 29 Safety tips and Recommendations 7 Scheduled Maintenance 33 Seat height adjustment 40 Symbols 6 Starting 27 Technical data 17 Throttle and front b...

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Page 48: ...48 Edition September 2016 ...

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