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Maier novasys DP Series, Operating Instructions Manual

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Operating Instructions Maier Rotary Joints

 

Series DP 

B-DP_en - Version 7– 16.02.2011

 

 

 
 
 
 
 

 

 
 
 
Christian Maier GmbH & Co. KG Maschinenfabrik 

Würzburger Str. 67-69  Postfach 16 09  
D-89520 Heidenheim  D-89506 Heidenheim  

 +49 7321 317-0; 

 +49 7321 317-139; 

 vkd@ maier-heidenheim.de; 

 

www.maier-heidenheim.de

Summary of Contents for novasys DP Series

Page 1: ...ints Series DP B DP_en Version 7 16 02 2011 Christian Maier GmbH Co KG Maschinenfabrik W rzburger Str 67 69 Postfach 16 09 D 89520 Heidenheim D 89506 Heidenheim 49 7321 317 0 49 7321 317 139 vkd maier...

Page 2: ...g 4 5 Mounting 5 6 Operation 7 7 Maintenance 8 Christian Maier GmbH Co KG reserves the copyright to this manual The instructions information and illus trations contained in this manual may not be copi...

Page 3: ...ents Use only genuine or Maier approved spare parts standard norm parts If you use other parts this may have adverse effects on the safety of the rotary joint 1 1 Requirements concerning installation...

Page 4: ...rotating part The design of the inner pipe differs in terms of the following versions Stationary inner pipe version 2 The inner pipe is screwed into the an gle piece standard version always with righ...

Page 5: ...n of the roller should be stopped immediately and the supply of the medium should be interrupted upstream of the metal hoses Center the inner pipe and the roller as well as the rotary joint Run out an...

Page 6: ...on unit into angle piece inner pipe available for type PO2 Mount K flange 2 with screws over rotor 80 and place inner ring 3 into rotor groove Mount stud bolts 9 drawing B Lift the rotary joint and in...

Page 7: ...nment process until you reach the concentricity tolerance specified in the table Tighten the screws with the admissible torque as per Specifications and Spare Parts Fig 8 Aligning the rotary joint Adm...

Page 8: ...not exceed the values in chapter 5 2 Admissible concentricity tolerance Place a dial gauge from the idle machine frame onto the rotary joint housing to check Check the quality of the medium in the sys...

Page 9: ...s may have adverse effects on the safety of the rotary joint Maier offers on site specialist service We can also train your service staff just get in touch with us If you have to remove protective equ...

Page 10: ...50 3 8 2 17 Journal Flanges for K Rotor Connection 18 Table 1 Application data Series DP DP DP 800 DP DPN Type 1 2 R2 1B 1C 2 R2 Nominal diameter DN Nominal diameter DN mm inch 06 4 1 10 50 8 3 2 10 5...

Page 11: ...with 0 14 and Property class 5 6 at a screw temperature of Size 20 C 68 F 100 C 212 F 150 C 302 F 200 C 392 F 250 C 482 F 300 C 572 F M 6 4 0 2 95 3 6 2 66 3 4 2 51 3 1 2 29 2 9 2 14 2 7 1 99 M 8 10 0...

Page 12: ...Water at temperatures 70 C 158 F for rotary joint DP and DPN General clear no sediments Filtration particle size 20 m 788 in max 50 m 1969 in Water hardness 3 2 mmol l 322 ppm CaCO3 Low salt concentr...

Page 13: ...must accurately filter the fluid when filling to ensure the oil purity required Particle size 4 m Particle size 6 m Particle size 14 m ISO Code Particle quantity 100ml ISO Code Particle quantity 100ml...

Page 14: ...1112150 011 1112200 011 1112250 011 1112300 011 1112350 011 Type DP 10 L 11 DP 15 L 11 DP 20 L 11 DP 25 L 11 DP 32 L 11 DP 40 L 11 DP 50 L 11 Order No 1112051 011 1112101 011 1112151 011 1112201 011 1...

Page 15: ...370 C 2 NPT Type Order No PO2 10 N 1112071 PO2 15 N 1112121 PO2 20 N 1112171 PO2 25 N 1112221 PO2 32 N 1112271 PO2 40 N 1112321 PO2 50 N 1112371 C1 G 1 4 G 3 8 G 1 2 G 1 2 G 3 4 G 3 4 G 1 1 4 C2 1 4 N...

Page 16: ...0 L 53 800 1112301 800 DP 50 L 53 800 1112351 800 Type Order No DP 40 K 93 800 1112302 800 DP 50 K 93 800 1112352 800 Type Order No DP 40 F 93 800 1112303 800 DP 50 F 93 800 1112353 800 A 9 5 13 17 5...

Page 17: ...G 1 1 4 M 18 20 26 28 35 38 45 N 5 5 5 5 5 5 5 P 2 36 5 53 70 52 5 66 5 73 5 87 5 S 5 5 5 5 5 5 5 V 8 8 12 12 15 17 20 W M 6x1 G 1 8 G 1 4 G 3 8 G 1 2 G 3 4 G 1 W h13 6 10 13 16 22 26 32 2 W 0 1 6 10...

Page 18: ...1721 001 3511929 001 3511947 001 3511886 001 3511696 001 22 O ring 3511860 3511867 3511861 3511862 3511863 3511864 3511865 23 Ball bearing 3510200 3510079 3510202 3510203 3510086 3510204 3510090 23a B...

Page 19: ...A E1 80 E2 89 F 70 J 40 M 17 5 U 11 5 GM1 60 GM2 33 5 LA 30 LB 3 2 SW 19 WZ1 25 4 WZ2 41 66 ZL1 61 5 ZL2 32 weight kg 0 3 weight lbs 0 66 DN mm DN inch 06 1 Housing G 1112041 5 Housing 101 1112041 05...

Page 20: ...5 011 1112450 011 1112550 011 Type DP 165 L 11 DP 175 L 11 DP 180 L 11 DP 1100 L 11 Order No 1112401 011 1112576 011 1112451 011 1112551 011 Type DP 165 K 01 DP 175 K 01 DP 180 K 01 DP 1100 K 01 Housi...

Page 21: ...112554 011 Type DP 265 L 11 DP 275 L 11 DP 280 L 11 DP 2100 L 11 Order No 1112405 011 1112580 011 1112455 011 1112555 011 Type DP 265 K 01 DP 275 K 01 DP 280 K 01 DP 2100 K 01 Housing connection B2 C2...

Page 22: ...8 011 Type DP 265 L 11 DP 275 L 11 DP 280 L 11 DP 2100 L 11 Order No 1112409 011 1112584 011 1112459 011 1112559 011 Type DPR 265 K 01 DPR 275 K 01 DPR 280 K 01 DPR 2100 K 01 Housing connection B2 C2...

Page 23: ...1112417 1112467 1112467 1112517 18E Mechanical seal E 1112438 001 1112488 001 1112488 001 1112539 001 18C Mechanical seal C 1112438 002 1112488 002 1112488 002 1112539 002 19K Counter face K 3511385...

Page 24: ...1C10 R 51 DPN 1C15 R 51 DPN 1C20 R 51 DPN 1C25 R 51 DPN 1C32 R 51 DPN 1C40 R 51 DPN 1C50 R 51 Order No 1113053 051 1113103 051 1113153 051 1113203 051 1113253 051 1113303 051 1113353 051 Type DPN 1C10...

Page 25: ...210 R 51 DPNR 215 R 51 DPNR 220 R 51 DPNR 225 R 51 DPNR 232 R 51 DPNR 240 R 51 DPNR 250 R 51 Order No 1113063 051 1113113 051 1113163 051 1113213 051 1113263 051 1113313 051 1113363 051 Type DPNR 210...

Page 26: ...1112386 14a Rotor K 1112336 163 1112386 163 18 Slide ring E 1112088 001 1112138 001 1112188 001 1112238 001 1112288 001 1112338 001 1112388 001 18 Mechanical seal C 1112088 002 1112138 002 1112188 002...

Page 27: ...5 89 84 2 31 87 29 22 2 80 3 KF 80 0 1190438 IR 80 0 1190408 3512238 81 180 145 4x18 109 102 18 105 12 20 80 3 KF 80 500 1190438 500 IR 80 500 1190408 500 3512238 81 205 170 4x18 109 102 30 105 30 34...

Page 28: ...oove Mount spring 20 in housing make sure not to damage the O ring Press down spring with bolt Fixate this position with a screw driver see fig 1 Now mount the mechanical seal R dp_en doc Rel 16 02 20...

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