MAHLE CML-7 Operation Manual Download Page 30

Maintenance  and Inspection

 

 

 

13. Maintenance and  Inspection

 

 

WARNING

 

-  The  owner must  inspect or  appoint  a 

knowledgeable person to inspect the jack for signs of 
corrosion and / or excessive wear. Visual inspection 
should be made before each use of  jack, checking for 
abnormal conditions.  Regular inspections  should be 
made weekly for daily use and monthly for intermittent 
use. Each jack must be inspected immediately if 
subjected to an abnormal load or shock. Any jack which 
appears to be damaged in any way, is found to  be badly 
worn, or operates abnormally shall be removed from 
service until necessary repairs are made. Contact the 
manufacturer using the contact information printed on 
the back cover of this manual. 

 

13.1  Structural  inspection

 

 

Equipment must be  removed from service and inspected 
for damage immediately if subjected to an abnormal shock 
or load. Failure to heed this warning may result in personal 
injury and / or property damage

 

 

It is  critical that each lift unit  be inspected regularly for 
any signs of wear or damage that might affect its ability 
to perform lifts safely. Any lift unit that appears to be 
damaged in any way, is  found to  be badly worn, or 
operates abnormally must  be  removed from  service 
until   necessary  repairs are made.   Contact  the 
manufacturer (using  the  contact  information  on  the 
back cover of this manual) if you need to have a lift unit 
serviced or if you have any questions about how to 
address any wear or damage observed on a lift unit

 

 

The employer, owner, and/or manager are responsible 
for maintaining the lift units in good, serviceable 
condition. Employees must be trained on how to 
inspect lift  units.  Before each use of  a  lift unit, the 
operator must visually inspect the lift unit for any 
abnormal conditions. Any lift  unit  subjected to  an 
abnormal   load  or shock must be immediately 
removed  from  service and given a thorough 
inspection. The employer, owner, and/or manager must 
inspect (or appoint a knowledgeable person to inspect) 
each lift  unit regularly. Regular inspections should be 
made weekly (if the lift unit is used daily) or monthly (if 
the lift unit is used only intermittently). Regular 
inspections should include the following

CML Series  |  30  |  en

 

 

 

To prevent serious injury or death from a falling vehicle, 
all  inspection and  maintenance procedures must  be 
performed  after  the jack has been removed from 
service. Position the lifts so you have clear access to all 
sides of the lift for inspection and service

 

 

Inspect the lifts for any cracks, chips, or signs of 

excessive wear. Visually inspect the welds.

 

  

Raise and lower the lift through its  full range (up and 

down)—it  should  move  smoothly.  If  the  lift  stutters 
when raising or  lowering (i.e., it  moves in a jerky 
fashion) the slide pads may need to be re-lubricated. 
Refer to the “Periodic lubrication” in section 13.2

 

  

Inspect the slide pad and roller contact surfaces on the 

base post for damage, such as gouging, warping, etc.

 

 

 

Inspect the lift unit for oil leaks. If oil leaks occur, 

investigate and correct the source of the leakage (refer 
to “Adding hydraulic fluid” section

). 

 

Clean up  any oil  leakage immediately. Oil left  on  the 

floor can create a slipping hazard. 

 

  

All controls should operate smoothly and freely

 

 

Inspect the down stop catch pawl to make certain it 

rotates forward and backward freely. If the pawl does 
not  move freely, it  may need to  be greased. Refer to 
the “Down stop catch pawl lubrication” section of this 
manual

 

If any irregularities or problems are detected during an 
inspection, the stand must be removed from service 
immediately and repaired. Contact the manufacturer 
using the contact information on the back cover of this 
manual

 

 

 

 

 

Summary of Contents for CML-7

Page 1: ...CML 7 CML 9 CML 9W Operation Manual EN Wireless mobile column lifts Patents grayusa com patents Additional Patents Pending...

Page 2: ...ERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...wn and restart procedure 22 8 17 Moving the lift unit in the work area 23 Moving the lift unit with the handle 23 Moving the lift unit with a forklift 23 9 Battery Information 24 9 1 Battery type 24 9...

Page 4: ...ft unit s ID decal Do not overload any individual lift unit in the lift system Never modify the product in any way Modifications other than those explicitly discussed in this manual e g use of optiona...

Page 5: ...ss current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Adequate ventilation should be provided in the work area Keep hair loo...

Page 6: ...plies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received includ...

Page 7: ...nnel must read and understand the contents of the owner s manual If any personnel are illiterate or not fluent in English the employer owner and or manager must read and discuss the instructions and w...

Page 8: ...VAC 60Hz 115 VAC 60Hz Charger amperage required 5 0 Amps 5 0 Amps en 8 CML Series Specifications 6 Specifications 6 1 CML 7 6 2 CML 9 Model CML 7 US units Metric units Max capacity each lift 14000 lb...

Page 9: ...Max lift height 4 or more units 69 in 1753 mm Lift speed Max load 60 in min 1524 mm min Weight of lift unit 1575 lb 714 kg Footprint of lift unit 600 in2 3871 cm2 Ground pressure for each lift unit m...

Page 10: ...riage 2 Door 3 Master on off switch 4 Emergency stop switch 5 Cord Reel 6 Lower cover 7 Hydraulic handle Fig 3 CML series rear view 1 Hydraulic cylinder 2 Battery charger indicator lights 3 Hydraulic...

Page 11: ...other materials No unauthorized CML Series 11 en personnel should be allowed in the work area where the lifts are being used Ser 5 If the lift system is used outdoors the operator assumes all risk Un...

Page 12: ...isgreen for both batteries on each lift unit See Charging the Battery section If the light is not green charge the batteryuntilthe battery charger indicator light is green Failure to fully charge the...

Page 13: ...d radio setting All units that will be used together as a lift system to lift a vehicle must be set to the same radio setting There are 12 radio frequencies available for use and 20 different channels...

Page 14: ...he same screen as shown in Fig 8 Select the round button that matches the position of the current lift unit relative to the vehicle Positionsthat have alreadybeen selectedwillbe shown by a yellow colo...

Page 15: ...the Main Operation screen 9 Weight Pushing this button willdisplay the Weight panel 10 Options Brings up menu with additional functions 11 Home Returns to the Main Menu screen Button Indicator Name F...

Page 16: ...utton is ON The button will stay ON green for 5 seconds after it is released If no other buttons are pushed during the 5 seconds the button will automatically turn OFF red at the end of the 5 seconds...

Page 17: ...r attempt to move a vehicle horizontally by any means when it is raised on the lifts Once the vehicle is raised it shouldonly be movedup or down Also never attempt to move or reposition a lift unit wh...

Page 18: ...e unit where the lock button was pushed shown by the flashing yellow position indicator and push the RESET button If Password Lock was not used the system will now be unlocked IfPasswordLockwasused en...

Page 19: ...e mode would be similar will be displayed on the lift unit where single or paired mode was initialized All other lift units will be locked out from operation and show a screen indicating this conditio...

Page 20: ...the LOCK button and the ABOUT button To hide the panel that is displayed when the OPTIONS button is pushed push the BACK button The LOCK button is used as described in Section 8 9 to lock the system...

Page 21: ...em Settings These settingsshould not be changed by a user and are only for use by technicianstrained by the lift manufacturer This i d t t d 7 Internet Starts a web browser that can be used to navigat...

Page 22: ...ndicator light will also turn off once the control box has fully powered down Do not restart the control box until the green touch screen power indicator light has turned off or else problems may be e...

Page 23: ...ng it toward you until the base of the lift unit is raised the desired amount above the floor The base can be raised a maximum of about 1 inch 2 Once the base is at the desired height move the lever u...

Page 24: ...mn for proper selection can be used to extend the reach of the cord reel Always use a grounded extension cord with a plug style that matches the plug from the cord reel Inspectthe condition of every c...

Page 25: ...his is normal Check the AC power outlet and cord to ensure they are in good condition if nothing happens after 3 minutes Light Pattern Error Possible Solution No battery detected Check the connections...

Page 26: ...sparks near the battery Ventilate the area when the battery is charging in an enclosed place Lead acid batteries contain sulfuric acid which may cause burns Do not get acid in eyes on skin or clothin...

Page 27: ...lyte leveladddistilled water to raise the electrolyte level until it is just below the filler tube 9 5 Critical battery level detected message Each lift unit is equipped with a circuit that automatica...

Page 28: ...solenoid 10 2 Manual lowering Manual operation is intended for use when the normal controls are not functioning and is NOT to be used for normal operation Any time the controlsare foundto not be funct...

Page 29: ...ation with minimal signal loss faults it is recommendedtouse the same frequency butdifferent channels for all systems NOTE The wireless feature complies with Part 90 of the FCC Rules Operation is regi...

Page 30: ...or any abnormal conditions Any lift unit subjected to an abnormal load or shock must be immediately removed from service and given a thorough inspection The employer owner and or manager must inspect...

Page 31: ...the lower cover Fig 17 Pos 5 1 The lift carriage mustbe in the fully loweredposition and the lift unit must be on a level surface 2 Remove the lift unit from service and turn the master on off switch...

Page 32: ...the system Clean up any oil residue that escapesfrom the cylinder 7 When you get down from the ladder lower the carriage by pushing down on the manual raise lower toggle switch and opening the needle...

Page 33: ...4 screws shown in Fig 21 Pos 2 and then lifting up on the cover to remove it Fig 21 Checking down stop catch pawl position 1 Green light 2 Screw 3 Screw 4 Top cap cover 5 Yellow light 6 Screws 3 Loose...

Page 34: ...the charger leads near the battery terminals 2 Hydraulic power unit motor is protected by a 200 Amp ANL type fuse located inside the door mounted to a fuse block Fig 24 Pos 1 CML Series 34 en Fig 24 F...

Page 35: ...etermine cause of activation 2 Rectify condition and verify ready to operate 3 Reset Emergency Stop button and push RESET button to continue Touch message Meaning Possible solutions Recharge needed En...

Page 36: ...ut during set up Another lift system is already operating on the selected radio frequency and channel Number of lift units set to a given radio frequency and channel must equal the number input during...

Page 37: ...en 37 CML Series Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 38: ...Maintenance Chart CML Series 38 en Action Date Details Person responsible...

Page 39: ...en 39 CML Series Notes 16 Notes...

Page 40: ...Notes CML Series 37 Notes CML Series 40 en...

Page 41: ...en 41 CML Series Notes...

Page 42: ...en 42 CML Series Notes...

Page 43: ...en 43 CML Series Notes...

Page 44: ...MAHLE Aftermarket Inc 916A WestState Street St Johns Michigan 48879 U S A Phone 800 468 2321 E mail tech mss mahle com www servicesolutions mahle com 670 90809_E...

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