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MAHLE ArcticPRO ACX2180, Operation Manual

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MAHLE ArcticPRO ACX2180 Operation Manual Download Page 36

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

MAHLE Aftermarket Inc., Service Solutions

 

10 Innovation Drive

 

York, PA 17402 
USA

 

 

717-840-0678

 

 

www.servicesolutions.mahle.com

 

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Summary of Contents for ArcticPRO ACX2180

Page 1: ...MAHLE ACX2180...

Page 2: ...en 2 ACX2180...

Page 3: ...ACX2180 15 7 Commissioning 16 7 1 Connections and positioning 16 7 2 First start up verification 16 7 3 Setup 17 7 4 Internal Bottle Fill 17 8 A C service preparation 18 8 1 Preliminary preparation 1...

Page 4: ...on onits designateduse must behandedovertotheperson 2 1 Usergroup The product may be used by skilled and instructed personnel only Personnel scheduled to be trained familiarized and instructed or to t...

Page 5: ...towards the prevention of accidents industrial diseases labor related health risks are taken and measures towards making the workplace fit for people to workinarecarriedout Basic rules The contractor...

Page 6: ...If the refrigerant has been contaminated by being mixed with other gases remove the contaminated refrigerant and add fresh R134a before using the ACX2180 for A C service R134a is not to be used in ar...

Page 7: ...eisdamagetotheACX2180 terminateusageimmediately and contact customer service Theservicehosesandservicequick releasecouplings must be regularlycheckedforwearandreplacedifdamaged The ACX2180 must be ope...

Page 8: ...ad cell Recovered oil container 250ml Vacuum pump 2CFM dual stage Vacuum pump oil quantity 250ml Compressor capacity 0 87cu in 14cc Dryer filter 90kg recovered R134a Non condensable gas purge Automati...

Page 9: ...he ACX2180can only be operated with R134a The ACX2180is not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R134a as this will cause damage Prio...

Page 10: ...t 4 LCD display 5 Low Pressure Gauge 6 High Pressure Gauge 7 Front Cover 8 Locking Caster 9 Rear Wheel 10 Printer optional 11 Used oil bottle 12 PAG oil bottle Fig 2 Rear View 1 Service Hoses 2 Fan 3...

Page 11: ...Description of unit ACX2180 11 en Fig 4 Internal components 1 Accumulator Oil separator 2 Combo filter 3 Compressor 4 Vacuum pump 5 Refrigerant tank 6 HS compressor oil separator 7 Manifold...

Page 12: ...e used to monitor the pressure during the individual vehicle A C service phases The status of the various service phases during maintenance is displayed on the LCD screen Fig 5 Pos 2 The status and wa...

Page 13: ...the cylinder Avoid the refrigerant loss dispersion in the air during the disconnection of the couplers Puff effect CheckpossibleSchradervalveleaksbefore disconnection Fig 8 EcoLOCK Couplers To connect...

Page 14: ...il is separated from the recovered vehicle refrigerant and drained into the used oil bottle The vehicle air conditioning system is partly filled with UV dye to facilitate the detection of leaks in the...

Page 15: ...improper means protections and without complying with the existing laws on manual handling of loads and with the operations described in this manual Remove staples and remove the carton Fig 10 Slowly...

Page 16: ...ations 7 2 First start up verification Warning Risk of frostbite from escaping refrigerant Refrigerant causes frostbite on the skin Check the service hoses for damage Firmly connect the service quick...

Page 17: ...ervice hoses for damage Firmly connect the service quick release couplings to the service hoses Wear protective goggles Wear protective gloves Before the ACX2180 can be used the internal refrigerant b...

Page 18: ...talled in vehicle A C system Lubricant removed from the system and or equipment shall be disposed of in accordance with the applicable federal state and local procedure and regulations The service par...

Page 19: ...adjusted press the green arrow in the lower right corner of the screen Fig 15 Automatic setting confirmation 6 If settings are correct press START button to begin process 9 2 Manual cycle setup Access...

Page 20: ...n in Figure below will appear Fig 17 Vacuum time adjustment 4 Swipe finger up or down to adjust the hours and minutes then press the to accept or the X to cancel time adjustment 5 If the vacuum test t...

Page 21: ...n of selecting the units of measure for Weight Temperature Pressure Volume Fig 21 Unit of measure 9 8 Clock Adjustment 1 From the SPECIAL FUNCTIONS menu scroll to SET UP and select DATE and TIME 2 The...

Page 22: ...on fittings To ensure a reliable procedure it is advisable to use the optimum quantity of refrigerant The optimum quantity of refrigerant for the ACX2180is 4kg 10 0kg An inadequate quantity of refrige...

Page 23: ...nd the filter dryer need replacement 1 From the MAINTENANCE menu scroll until MAINTENANCE COUNTERS is shown and make selection 2 Press to display all counters Fig 25 Maintenance counters 10 6Long life...

Page 24: ...service life Each filter is marked with a unique code This code must be entered when replacing the filter It is not possible to operate the ACX2180 if the same code is re used It is advisable to keep...

Page 25: ...n Make sure no corrosion or leakage is present in the internal cylinder and other metallic parts of the equipment under normal conditions the internal cylinder life is at least 20 years Ifautomaticsaf...

Page 26: ...ription Order number Combo filter 360 83254 00 Vacuum pump oil 011 80070 00 Paper for printer 5 rolls 360 83110 00 Service hose HP 028 80532 00 Service hose LP 028 80533 00 Quick release coupling HP 0...

Page 27: ...en 27 ACX2180 Maintenance 12Maintenance 12 1Vacuum pump oil change Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Page 28: ...Maintenance ACX2180 28 en Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Page 29: ...en 29 ACX2180 Maintenance 12 2Filter dryer change Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Page 30: ...Maintenance ACX2180 30 en Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Page 31: ...en 31 ACX2180 Maintenance Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Page 32: ...X2180 32 en 12 3Refrigerant load cell calibration check Refrigerant Load Cell Calibration Check Record Date Result of check pass fail Maintenance technician identification Maintenance technician signa...

Page 33: ...ACX2180 Maintenance 12 4Other checks maintenance repairs Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and...

Page 34: ...Maintenance ACX2180 34 en Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and stamp...

Page 35: ...en 35 ACX2180 Maintenance 12 5Notes...

Page 36: ...MAHLE Aftermarket Inc Service Solutions 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com 035 82691 00 2019 01 03...

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