Mahindra XYLO mEagle 2010 Wiring Manual Download Page 77

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DESCRIPTION

(Harness to Harness)

IC No

PINS

CONNECTOR VIEW

ENGINE (E) to IP (P)

IC1

HMSL(H) to
TAILGATE(T)

IC2

ENGINE(E) to IP (P)

IC3

IP(P) to ENGINE
COMPARTMENT(EC)

IC4

- Antenna/Amplifier wiring harness

- Floor wiring harness

18. Demister Negative

- Roof wiring harness

16. Battery Negative

- Tail Gate wiring harness

17. Battery Positive

15.

- HMSL harness

INTER-HARNESS CONNECTORS (IC) -

XYLO

mEAGLE

Note -

(

nter-harness

onnector) connectes 2 separate wiring harnesses in the vehicle. The

- Engine wiring harness

10.

- Co-driver door wiring harness

- Engine Compartment wiring harness 11.

- Driver door harness

- IP wiring harness

12.

- Rear RH Door harness

13.

- Rear LH Door harness

- DIS wiring harness

14.

- Roof Rear A/c harness

- RPAS wiring harnes

Summary of Contents for XYLO mEagle 2010

Page 1: ...rbag RELEASED BY TECHNICAL PUBLICATION CELL MAHINDRA MAHINDRA LTD Rev1 SEPTEMBER 2010 All information contained in this manual is most up to date at the time of publication However specifications and procedures are subject to change without notice This manual is strictly meant for restricted internal circulation within M M Authorized dealer service centers MAN 00095 www teknetmahindra com ...

Page 2: ...and works functions and operates All the electrical components are shown including their locations colors of connecting wires and connectors The manual is structured as below Component locations Indicates schematically the location of the crucial components like fuses relays and controllers ECUs In vehicle communication network Details the data communication network within various controllers in t...

Page 3: ... down the probable causes STEP 2 Read and analyze the wiring diagrams Locate the specific circuit diagram of the problem circuit Understand how the circuit is supposed to work by tracing the circuit from power source through components on to ground Check other circuits which share components fuse ground switch with this circuit Isolate the circuit component with problem STEP 3 Inspect circuit comp...

Page 4: ... Rating and direction of flow Inter harness connector IC1 IC no 1 Pin no Pin No Component Signal type Wire cross section in mm2 Wire Colour Signal Types V Voltage I Input O Output G Ground Splice Joint Connector No This is a sample circuit 7 ...

Page 5: ...ENT FUSE RELAY BOX EC21 11 2 IN VEHICLE COMMUNICATION NETWORK 3 INDIVIDUAL CIRCUITS CAN CIRCUIT 13 K LINE CIRCUIT 14 ENGINE MANAGEMENT SYSTEM 15 ABS CIRCUIT 17 MAHINDRA BODY FUNCTION MODULE MBFM 18 IMMOBILISER 21 AIRBAG ECU 22 HVAC 23 REAR AC 24 FRONT WASH WIPE 25 AUDIO 26 CENTRAL LOCKING SYSTEM 27 CHARGING CIRCUIT 28 DRIVER INFORMATION SYSTEM 29 CLOCK 30 FRONT AND REAR FOG LAMP 31 FUEL LID OPENER...

Page 6: ...RCUIT 49 TANK UNIT CIRCUIT 50 TURN SIGNAL HAZARD 51 REAR WIPE WASH 52 4 WIRING HARNESS LAYOUT P INSTRUMENT PANEL HARNESS 53 EC ENGINE COMPARTMENT HARNESS 55 F FLOOR HARNESS 57 E ENGINE HARNESS 59 B ABS HARNESS 61 RO ROOF FRONT HARNESS 63 RA ROOF REAR HARNESS 63 I DIS HARNESS 65 S RPAS HARNESS 65 D DRIVER DOOR HARNESS 67 C CO DRIVER DOOR HARNESS 69 R REAR DOOR LEFT HARNESS 71 RR REAR DOOR RIGHT HAR...

Page 7: ...ER HARNESS CONNECTORS LOCATION PINS VIEWS 77 6 TERMINAL CONNECTORS MAJOR LOCATION PINS VIEWS 84 7 INSTRUMENT CLUSTER 88 8 GROUND SCHEME 89 9 APPENDIX Symbols and nomenclature 92 Wire Color coding chart 97 6 ...

Page 8: ...LOCATIONS FUSEBOX RELAYS CONTROLLERS P31 10 13 11 12 5 7 9 EC21 E 4 8 6 4 6 ...

Page 9: ... LOCATION LEFT FENDER EC21 LOCATION LEFT FENDER EC21 60A 1 HEAD LAMP HORN 60A 2 60A 3 30A 4 1 HEAD LAMP LOW BEAM HEAD LAMP HIGH BEAM 20 A 100A 12 HORN 20 A 2 3 4 FRONT FOG LOW BEAM 20 A 15A 6 25A 7 15A 9 15A 8 15A 10 11 30A 5 FOG 20 A ...

Page 10: ... After opening driver door P31 1 20A PULLER 21 2 20A 3 5A 4 10A 5 20A 6 10A 7 5A 8 15A 9 15A 10 5A 22 REAR DEFOGGER 20A BLACK REAR BLOWER 20A BLACK PULLER 40A 40A 20 20A 19 10A 18 10A 17 20A 16 10A 15 10A 14 5A 13 10A 12 15A 11 15A A C COMPRESSOR 20A YELLOW ...

Page 11: ...AUX FUSE RELAY BOX LOCATION BEHIND GLOVE BOX E4 LOCATION BEHIND GLOVE BOX E4 FRONT BLOWER 40 A MAIN RELAY CRDe 30 A CONDENSOR FAN 40 A 10A 1 15A 2 15A 3 15A 4 10A 5 10A 6 ...

Page 12: ...network LEGEND CAN K Line LIN MBFM DIS Diagnostic Connector DLC IMMOBILIZER ICU CAN Local Interconnect Network MBFM to DIS Local Interconnect Network EMS ECU to DIS K line K Line ABS EHCU Engine EMS ECU Instrument cluster ECU Airbag ECU K Line ...

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Page 53: ... P IP HARNESS FRONT ...

Page 54: ...7 SMB CONNECTOR IP CON P33 POWER POINT IP CON P8 IC FLOOR 20P IP IC IC21 TEMP HUMIDITY SENSOR IP CON P9 IC FLOOR 21P IP IC IC20 DIAGNOSTIC IP CON P10 EARTH IP GND G8 TERMINATING RESISTOR IP CON P11 IC DRIVER DOOR 20P IP IC IC12 COMBINATION SW LAMP IP CON P12 SHUNT FOR CAN IP IC IC32 IMMOBILIZER IP CON P13 AIRBAG SUB ASSY INBUILT CONN IP IC IC31 COMBI SW WIPER IP CON P14 IC CLOCK SPRING 8P IP IC IC...

Page 55: ... EC ENGINE COMPARTMENT HARNESS ...

Page 56: ...AD LAMP RHS ENG COMPARTMENT CON EC23 PARK LAMP LHS ENG COMPA CON EC8 TURN RH ENG COMPARTMENT CON EC24 FRONT WASHER MOTOR ENG COMPA CON EC9 FR FOG LAMP RH ENG COMPARTMENT CON EC25 SIDE MARKER LHS ENG COMPA CON EC10 HEAD LAMP LEVELING RH ENG COMPARTMENT CON G2 GROUND ENG COMPA GND EC10 HEAD LAMP LEVELING RH ENG COMPARTMENT CON G2 GROUND ENG COMPA GND EC11 HOOD SWITCH ENG COMPARTMENT CON G3 GROUND EN...

Page 57: ... F FLOOR HARNESS ...

Page 58: ... RR BLOWER SW 8P FLOOR IC IC22 IC REAR DOOR RH FLOOR IC IC25 REAR DOOR SW RH FLOOR CON F9 IC RR AC 7P FLOOR CON F10 IC RPASS 6P FLOOR IC IC8 IC RPASS 2P FLOOR IC IC27 EARTH RHT FLOOR GND G5 TAIL LAMP LH FLOOR CON F11 RPASS ECU FLOOR CON F12 FUEL LID ACTUATOR FLOOR CON F13 RPASS EARTH FLOOR GND G6 IC TAIL GATE 14P FLOOR IC IC14 SMB CONECTOR ANTENNA AMPLIFIER FLOOR CON F14 TAIL LAMP RH FLOOR CON F15...

Page 59: ... E ENGINE HARNESS ...

Page 60: ... VE ENGINE GND G1 RAIL PRESSURE SENSOR ENGINE CON E5 WATER IN FUEL ENGINE CON E22 CYLINDER 4 ENGINE CON E6 FUEL TEMP SENSOR ENGINE CON E23 CYLINDER 3 ENGINE CON E7 FUEL METERING UNIT ENGINE CON E24 CYLINDER 3 ENGINE CON E7 FUEL METERING UNIT ENGINE CON E24 CYLINDER 2 ENGINE CON E8 SEGMENT SPEED SENSOR ENGINE CON E25 CYLINDER 1 ENGINE CON E9 COOLANT TEMP SENSOR ENGINE CON E26 STARTER SOLENOID ENGIN...

Page 61: ... B ABS WIRING HARNESS 67 ...

Page 62: ...B2 FRONT SENSOR RH ABS WH CON B3 ABS FUSE 25A ABS WH CON B4 ABS EHCU ABS WH CON B5 ABS FUSE 40A ABS WH TER G15 ECU VE 1 ABS WH GND G16 ECU VE 2 ABS WH GND IC7 IC ENGINE COMPARTMENT 6P ABS WH IC B6 REAR SENSOR LH ABS WH CON B7 REAR SENSOR RH ABS WH CON IC Inter harness Connector CON Connector GND Ground TER Terminal 68 ...

Page 63: ... RO ROOF HARNESSV FRONT RA ROOF HARNESS REAR ...

Page 64: ...P ROOF IC RA1 READING LAMP 1 ROOF REAR AC CON RA2 READING LAMP 2 ROOF REAR AC CON RA3 ROOF LAMP REAR ve ROOF REAR AC CON RA3 ROOF LAMP REAR ve ROOF REAR AC CON RA4 ROOF LAMP REAR ve ROOF REAR AC CON RA5 REAR BLOWER SWITCH ROOF REAR AC CON RO2 ROOF LAMP ROOF CON RO3 FRONT ROOF LAMP ROOF CON RO4 REAR PARK DISPLAY ROOF CON RO5 VANITY MIRROR LAMP ROOF CON IC Inter harness connector CON Connector GND G...

Page 65: ... I DIS HARNESS S RPAS HARNESS ...

Page 66: ...nt Rear Bumper Harnesses DIS I RPAS S I2 DRIVER INFORMATION SYSTEM DIS CON IC27 IC FLOOR 2P RPAS IC IC6 IC IP 21P DIS IC IC8 IC FLOOR 6P RPAS IC S1 REAR FOG LAMP RHS RPAS CON S2 RPS RHS RPAS CON S3 RPS CENTRE RPAS CON S4 RPS LHS RPAS CON S5 REAR FOG LAMP LHS RPAS CON IC Inter harness connector CON Connector GND Ground TER Terminal ...

Page 67: ... D DRIVER DOOR HARNESS ...

Page 68: ...ER DRIVER DOOR CON D2 POWER WINDOW DRIVER DOOR CON D3 POWER WINDOW MOTOR DRIVER DOOR CON D4 PUDDLE LAMP DRIVER DOOR CON D5 MASTER ACTUATOR DRIVER DOOR CON G11 GROUND DRIVER DOOR GND IC12 IC IP 20P DRIVER DOOR IC IC35 IC IP 4P DRIVER DOOR IC IC13 IC ORVM 8P DRIVER DOOR IC IC Inter harness connector CON Connector GND Ground TER Terminal ...

Page 69: ... C CO DRIVER DOOR HARNESS ...

Page 70: ...r Harnesses Co Driver Door C C2 POWER WINDOW SWITCH CO DRIVER DOOR CON C3 POWER WINDOW MOTOR CO DRIVER DOOR CON C4 PUDDLE LAMP CO DRIVER DOOR CON C5 DOOR LOCK CO DRIVER DOOR CON G10 GROUND CO DRIVER DOOR GND IC10 IC IP 14P CO DRIVER DOOR IC IC11 IC ORVM CO DRIVER DOOR IC IC Inter harness connector CON Connector GND Ground TER Terminal ...

Page 71: ... R REAR DOOR LEFT HARNESS ...

Page 72: ...ear Left Door Harnesses Rear Door Left R R1 SPEAKER REAR DOOR LEFT CON R2 POWER WINDOW MOTOR REAR DOOR LEFT CON R3 POWER WINDOW SUB SWITCH REAR DOOR LEFT CON R4 PUDDLE LAMP REAR DOOR LEFT CON G9 GROUND REAR DOOR LEFT GND R5 DOOR LOCK REAR DOOR LEFT CON IC Inter harness connector CON Connector GND Ground TER Terminal ...

Page 73: ... RR REAR DOOR RIGHT HARNESS ...

Page 74: ...IGHT IC RR1 SPEAKER REAR DOOR RIGHT CON RR2 POWER WINDOW MOTOR REAR DOOR RIGHT CON RR3 POWER WINDOW SUB SWITCH REAR DOOR RIGHT CON Harnesses Rear Door Right RR RR4 PUDDLE LAMP REAR DOOR RIGHT CON G14 GROUND REAR DOOR RIGHT GND RR5 DOOR LOCK REAR DOOR RIGHT CON IC Inter harness connector CON Connector GND Ground TER Terminal ...

Page 75: ... S TAILGATE HARNESS H HMSL HARNESS A AMPLIFIER ANTENNA HARNESS ...

Page 76: ...TAIL GATE GND G13 G13 GROUND DEMISTER CABLE NEG GND H1 HMSL HMSL CON IC2 IC TAIL GATE 2P HMSL IC IC14 IC FLOOR 14P TAIL GATE IC IC15 IC TAIL GATE 2P AMPLIFIER IC M1 DEMIST NEG DEMISTER CABLE NEG TER M1 DEMIST NEG DEMISTER CABLE NEG TER T1 REG PLATE LAMP TAIL GATE CON T2 REG PLATE LAMP TAIL GATE CON T3 REAR WIPER MOTOR TAIL GATE CON T4 REAR WASH MOTOR TAIL GATE CON T5 DOOR LOCK TAIL GATE CON IC Int...

Page 77: ...tery Negative 8 T Tail Gate wiring harness 17 Battery Positive 15 H HMSL harness INTER HARNESS CONNECTORS IC XYLO mEAGLE Note IC Inter harness Connector connectes 2 separate wiring harnesses in the vehicle The 1 E Engine wiring harness 10 C Co driver door wiring harness 2 EC Engine Compartment wiring harness 11 D Driver door harness 3 P IP wiring harness 12 RR Rear RH Door harness 13 R Rear LH Doo...

Page 78: ...IP P to ENGINE COMPARTMENT EC IC5 22 IP P to DIS I IC6 21 ABS to ENGINE COMPARTMENT EC IC7 6 FLOOR F to RPAS S IC8 6 FLOOR F to REAR DOOR R IC9 10 IP P to CO DRIVER DOOR C IC10 14 ...

Page 79: ...ORVM to CO DRIVER DOOR C IC11 8 IP P to DRIVER DOOR D IC12 20 ORVM to DRIVER DOOR D IC13 8 FLOOR F to TAIL GATE T IC14 14 TAIL GATE T to AMPLIFIER A IC15 2 ...

Page 80: ...ENGINE COMPARTMENT EC to ENGINE E IC18 2 IP P to ROOF RO IC19 6 FLOOR F to IP P IC20 21 FLOOR F to IP P IC21 20 FLOOR F to REAR HVAC RA IC22 8 ...

Page 81: ...IP P to HVAC IC23 2 IP P to HVAC IC24 7 FLOOR F to REAR DOOR L IC25 10 ROOF RO to FLOOR F IC26 4 FLOOR F to RPAS S IC27 2 ...

Page 82: ...ENGINE E TO IP P IC 35 2 IP P TO CLOCK SPRING IC 28 8 IP P TO CLOCK SPRING IC 29 4 IP P TO FLOOR F IC 30 4 IP P TO PAB IC 33 ...

Page 83: ...IP P INBUILT IN WIRING HARNESS BUNDLE ITSELF IC31 6 IP P INBUILT IN WIRING HARNESS BUNDLE ITSELF IC 32 4 DRIVER DOOR WIRING D TO IP WIRING IP IC 36 4 ...

Page 84: ...DESCRIPTION CON No PINS CONNECTOR VIEW Engine ECU K Connector E2 94 Engine ECU A Connector E1 60 MBFM 22P P24 22 MBFM 12P P25 12 MBFM 16P P26 16 MAJOR TERMINAL CONNECTORS XYLO mEAGLE ...

Page 85: ...Instrument Cluster 20P P18 20 Instrument Cluster 32P P19 32 Immobiliser ICU 8P P13 8 PASSENGER AIR BAG PAB P34 2 PRE TENSIONER LH SIDE F17 2 PRETENSIONE R RH SIDE F16 2 ECU AIR BAG P35 24 ...

Page 86: ...MAJOR TERMINAL CONNECTORS XYLO mEAGLE DESCRIPTION CON No PINS CONNECTOR VIEW Wheel Speed Sensor Front Left 2P B1 2 Wheel Speed Sensor Front Right 2P B2 2 ABS Fuse 25A 1P B3 1 91 ...

Page 87: ...MAJOR TERMINAL CONNECTORS XYLO mEAGLE DESCRIPTION CON No PINS CONNECTOR VIEW ABS EHCU 38P B4 38 Wheel Speed Sensor Rear Left 2P B6 2 Wheel Speed Sensor Rear Right 2P B7 2 92 ...

Page 88: ...OMETER 3 WATER IN FUEL WARNING 11 HIGH ENGINE TEMPERATURE 19 HIGH BEAM 27 BRAKE FLUID PARK BRAKE 4 DOOR OPEN 12 RIGHT TURN INDICATOR 20 SEAT BELT WARNING 28 TACHOMETER 5 REAR FOG 13 FUEL GAUGE 21 GLOW PLUG 29 EBD 6 ABS WARNING LAMP 14 LOW FUEL WARNING 22 TRIP A B AC METER 30 CHOKED AIR FILTER 7 ANTI THEFT SYSTEM 15 TEMEPRATURE GAUGE 23 ODO METER 8 OBD LAMP 16 MODE SET KNOB 24 4WD LOW 93 ...

Page 89: ...GROUND SCHEME G14 G5 ENGINE GO G4 G7 GIS G16 G10 n _ 94 ...

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Page 92: ...r colour chart for colour codes Thickness of Wire in mm2 Wires Not Joined Wires Joined Splice Shielded Wire Twisted Pair Wire Inter harness Connector IC19 Connector No 5 Pin No Terminal Connector P13 Terminal Connector No 7 Pin No ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM 97 ...

Page 93: ...ectronic Controller 22 Pin connector Pin No 11 Antenna Earth Ground Ground on Conponent Power Source Battery Power Source DC Power Source AC Fuse with direction of current flow Rating The darkended face is the current entry side Coil Inductor Resistance Resistor 98 ...

Page 94: ...TION ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM Variable Resistance Rheostat Potentiometer Switch Push to make Switch Toggle Switch Push to break Switch ON OFF Capacitor Variable capacitor Lamp Indicator Lamp Motor 99 ...

Page 95: ...ATION ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM Thermal Cut out Diode Zenner Diode Light Emitting Diode LED Transistor NPN Transistor PNP 4 Point Relay NO Normally Open 4 Point Relay with diode NO Normally Open 100 ...

Page 96: ...SYMBOL EXPLANATION ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM Solenoid Electronic Circuitry Ignition Switch Pressure Sensor Temperature Sensor 101 ...

Page 97: ...WIRE CODE B BLACK Br BROWN BL BLUE SB SKY BLUE G GREEN Gr GRAY O ORANGE P PINK R RED V VIOLET W WHITE Y YELLOW WIRE COLOUR CODES WIRE COLOUR 102 ...

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