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Mahindra Gyrovator SLX Series, Owner'S Manual

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Mahindra Gyrovator SLX Series Owner'S Manual Download Page 32

32

4.0  MAINTENANCE

4.7 

    LUBRICA

TION

1) Rotor bearing oil fill plug.

2) Rotor bearing oil drain plug.

3) Gearbox oil fill & check plug.

4) Gearbox oil fill & drain plug.

5) Side 

T

ransmission oil fill plug.

6) Side 

T

ransmission oil drain plug.

7) Side 

T

ransmission oil level check plug.

LUBRICANTS

- It is advisable to use EP

 140 GL4 OIL

 or equivalent for the reduction unit (or gear box) and 

side transmission.

Consult the last cover page for the relative specifications.

- It is advisable to use 

AGIP

 GR MU EP

 2 GREASE or equivalent for all greasing points. 

Consult the last cover

page for the relative specifications.

Note: do not exceed the prescribed quantity of oil.

OIL

 QUANTITY

 

OIL

Qty

. (Lt.)

4

2.5

MAHINDRA

 GYROV

A

T

OR SLX

Fig. 28

0.3

3

4

TRANSMISSION GEARS 

6

7

2

1

5

3

4

TRANSMISSION GEARS 

6

7

2

1

5

Summary of Contents for Gyrovator SLX Series

Page 1: ...MAHINDRA GYROVATOR SLX Series Owner Manual ...

Page 2: ...2 ...

Page 3: ...nd maintenance instructions along with the list of the parts supplied as spares for the Gyrovator This booklet also contains the warranty policy for Mahindra Gyrovator SLX and its acknowledgment forms The purchaser of this Mahindra Gyrovator SLX shall read and understand all the terms and conditions mentioned under warranty and sign the warranty acknowledgment forms The purchaser of Mahindra Gyrov...

Page 4: ...4 ...

Page 5: ...tractor to which the machine is hitched 19 3 6 Propeller Shaft 20 3 7 Work Depth 23 3 8 Sid Transmission Side Chain Drive 23 3 9 Hoe Blades 23 3 10 Gearshift 24 3 11 In work 26 3 12 How it Works 26 3 13 Parking 27 3 14 Troubleshooting hints for the tractor Operator 28 4 0 MAINTENANCE 30 4 1 First 8 hrs service 30 4 2 Every 8 hrs service 30 4 3 Every 50 hrs service 30 4 4 Every 400 hrs service 31 4...

Page 6: ... manufacture You are advised to note down your data on the form below along with the date of purchase 7 and the dealer s name 8 2 TYPE 3 MASS 4 SERIAL NO 5 MODEL 6 YEARS OF MFD Intended use of Machine 1 Machine can be used for seedbed preparation and secondary tillage 2 Machine can be used for dryland and wetland operation 3 Machine is effective for puddling due to better churning of soil and less...

Page 7: ... 177 69 6 194 76 3 SLX 150 153 60 4 170 66 9 41 44 55 60 36 41 50 55 33 36 45 50 48 42 36 510 468 443 MODEL cm inch 1 1 TECHNICAL DATA Fig 2 21 20 18 17 179 199 246 274 17 18 20 21 A B Rotor RPM MAHINDRA GYROVATOR SLX NOTE Above weights are exclusive of propeller shaft weight All weight approx to 5 kg ...

Page 8: ...in Gearbox 5 Side Cover Assembly 6 Skid Shoe Adjuster Plate 7 Skid Shoe Adjuster 8 Rotor Shaft Assembly 9 Lower Link Hitch Pin 1 2 3 4 12 5 6 7 10 11 9 7 9 8 I III II IV 10 Stand 11 Pic Shaft Power Input Connection 12 Adjuster Rod I Front side II Back side Rear side III Left side IV Right side Fig 3 ...

Page 9: ...1 0 IDENTIFICATION 1 1 TECHNICAL DATA Fig 4 1 7 15 10 3 17 13 20 9 6 11 5 21 Effect of reverse rotation will not perform intended use and damages the Blades and related parts 12 8 2 4 19 18 16 17 19 18 6 ...

Page 10: ... the tractor and the machine 12 Danger of burns Do not touch these parts during or after use 13 Danger of being crushed Do not get rear the machine 14 Danger of possible shearing of upper limbs Keep a safe distance from the machine while it is working 1 4 INDICATOR SIGNALS 15 Wear safety clothing 16 Coupling point for lifting 17 Oil fill plug 18 Oil drain plug 19 Oil level plug 20 Identification P...

Page 11: ...ation from the Manufacturer or owing to installation of spurious spare parts the machine is subjected to variations and the damage can be ascribed to these variations When the user has failed to comply with the instructions in this handbook 11 1 0 IDENTIFICATION ...

Page 12: ...ganization or the firm which has purchased or rented the machine and intends to use it for the purposes it was conceived for l SPECIALIZED PERSONNEL Those persons who have been specially trained and qualified to carry out interventions of maintenance or repair requiring a particular knowledge of the machine its functioning safety measures methods of intervention and who are in a position to recogn...

Page 13: ...er who is obliged to verify the adequacy of the machine to the rules of the road traffic code in force in that country Comply with the maximum permissible weight on the axle of the tractor the total adjustable weight transport regulations and the highway code 14 Always become familiar with the controls and their operation before starting work 15 Always wear suitable clothing Never ever wear loose ...

Page 14: ... of the tractor 32 Only use the propeller shaft recommended by the Manufacturer 33 Frequently and periodically check the propeller shaft guard It must always be in an excellent condition and well welded 34 Take great care of the the propeller shaft guard both in the transport and work positions 35 The propeller shaft must only be installed or dismantled whilst the engine is off 36 Take great care ...

Page 15: ...ge the pto switch off the tractor engine engage the hand brake and check that the blades are completely at a standstill 49 Only use the recommended oils 50 The spare parts must correspond to the requirements established by the manufacturer Only use genuine spare parts 51 The safety transfers must always be perfectly visible They must be kept clean and should be replaced if they become illegible Re...

Page 16: ... It most be further ascertained that the operational area is free of obstacles and that there is sufficient escape space meaning an area which is free and secure into which one could move rapidly in case a load should fall The surface on which the machine is to be loaded must be horizontal in order to prevent possible shifting Once the machine is positioned on the vehicle make sure that it remains...

Page 17: ...ce and correctly installed The protection unit consisting of the coupling 8 Fig 3 that acts as a clamp 7 Fig 3 locked by the bracket and by the screws is fixed to the square front pipe by the bolts and should be positioned on the Front and Rear Brackets on the body frame one on the Front and Rear Brackets on the body frame Strictly comply with the following instructions to achieve the best perform...

Page 18: ...in 1 Fig 7 into the relative hole and lock in place with the snap in split pins 2 Lock the lift links using the relative chains and couplings parallel to the tractor This operation must be carried out to prevent the machine from moving in a horizontal direction 3 Engage and check that it is perfectly locked on the pto Check that the guard is free to turn and tight the guard with suitable chain 4 C...

Page 19: ...e tractor will shift the weights on the axles Fig 11 It is there fore advisable to add weights to the front part of the tractor in order to balance the weights on the axles themselves The ballast required is calculated by means of the following formula Z M x S 0 2 x T x i d i S S1 S2 If the implement is hitched to approved agricultural tractors registered before 6th May 1997 also check to make sur...

Page 20: ... the driveline shaft to the tractor s PTO Connection is correct when the machine is horizontal in the operating position To achieve this increase or decrease the length of the top bar of the hitch B Fig 12 so as to set the axis X Fig 12 of the housing s grooved ring nut parallel to the ground 20 Inspections at work The two angles formed by the fork axes and the axis of the sliding tubes will be eq...

Page 21: ... the driveline shaft is subjected during the lifting phase If errors have been committed disengage the tractor s PTO before lifting the machine Repeat these inspections when the machine is hitched behind another tractor CAUTION When the propeller shaft is fully extended the two tubes must overlap by at least 15 cm When fully inserted the minimum play must be 4 cm AFig 13 CAUTION If the implement i...

Page 22: ... size and material and grade If the bolt inserted in hole shears repeatedly then we recommend using the higher grade bolt Fig 18 CAUTION Avoid frequent and lengthy overloads The driveline is supplied calibrated by the Manufacturer Do not tamper with the device if operational faults occur Contact the driveline supplier or a specialized center if necessary Bolt M8 8 8 25 Bolt M10 8 8 50 Bolt M12 10 ...

Page 23: ...tment screw 1 Fig 19 and raise or lower the skid the desired amount Then retighten the srew Both skids should be subjected to this operation which will vary according to the type of soil 3 8 SIDE TRANSMISSION Side gears drive The rotor can be operated by a set of side gears 5 Fig 3 housed in a special casing with thick walls able to give the transmission considerable sturdiness 3 9 HOE BLADES The ...

Page 24: ...e tightening torques as listed in the Chart on page 22 If the hoe blades must be changed remember to set the new blades in the same positions as the demounted ones Fig 20 3 10 GEARSHIFT Machine are equipped with a gearshift Fig 21 with one pair of gears Avariety of rotation speeds of the rotor can be obtained so that the needs of the operator can be better met It is very useful for land which is u...

Page 25: ...ginally installed by the Manufacturer furthermore as on page 7 of this handbook there are the speeds pertaining to the pairs of gears mounted on purchase plus of the spare pairs Each machine with gear change has a label which indicates the gear couple mounted as first equipment The label is attached to the third point CAUTION Be very careful and ensure to use the right gears since some gear pairs ...

Page 26: ... helps to produce a well levelled and smooth surface after hoeing If the levelling bonnet is raised the sods are no longer broken up and there will not be a smooth level finish 3 12 HOW IT WORKS Position the levelling bonnet according to how finely broken up the soil should be Position the depth of the two skids which are on the sides of the machine Engage the P T 0 and start to move the tractor f...

Page 27: ...ly stress all the machine components and could damage them DANGER Stones or other sharp objects may be thrown up by the turning tines during the soil working phase Always constantly check that there are no persons children or domestic animals in the field of action of the machine The operator must also pay attention to the above 3 13 PARKING WARNING Comple with the following instructions in order ...

Page 28: ...ward moving speed of the tractor The earth is not broken up finely enough a Lower the levelling bonnet b Reduce the tractor speed c Don t work earth that is too wet Clogging up of the rotor a The earth is too wet for hoeing b Raise the levelling bonnet c Reduce the tractor speed d Reduce the number of hoe blades perflange from 6 to 4 e Avoid chocking where there is long grass and carefully clean w...

Page 29: ...ulate the position of the right hand skid Working a hill slope Where possible always try to work up the slope If this is not possible avoid hoeing along the contours of the hill and hoe up and down the slope to avoid a terracing effect Practical notes The hoed earth should be on the right of the driver The best system is to hoe alternate strips 29 3 0 USE INSTRUCTIONS ...

Page 30: ...aned to prevent mud dust or foreign bodies from mixing with the lubricant thus reducing or even annulling its lubricating effect When topping up or changing the lubricant always ensure that the oil is of the same type as that used previously WARNING Always keep oils and greases well away from children s reach Always thoroughly read the warnings and precautions indicated on the containers Avoid con...

Page 31: ...ore it in a dry place It is advisable to proceed with the following inspections before the machine is set at work again Check the oil levels in the gearbox and transmission unit Top up if necessary Check the greasing points and add grease if required Check all bolts and tighten them if necessary Careful compliance with these instructions will be all to the advantage of the user who will be sure to...

Page 32: ...dvisable to use EP 140 GL4 OIL or equivalent for the reduction unit or gear box and side transmission Consult the last cover page for the relative specifications It is advisable to use AGIP GR MU EP 2 GREASE or equivalent for all greasing points Consult the last cover page for the relative specifications Note do not exceed the prescribed quantity of oil OIL QUANTITY OIL Qty Lt 4 2 5 MAHINDRA GYROV...

Page 33: ...33 4 0 MAINTENANCE 4 8 MAINTENANCE RECAPITULATORY CHART 1 Check nut bolts for loose 2 Check oil level 3 Change oil 400 h 50 h 8 h 1 2 1 1 1 2 3 3 Fig 29 2 2 3 3 3 ...

Page 34: ...ds tiller Rotary tiller with insufficient side stability Levelling bonnet incorrectly positioned Levelling bonnet clogged Levelling bonnet closed to an excessive extent Levelling bonnet open to an excessive extent Levelling bonnet closed to an excessive extent bonnet bonnet bonnet Raise the levelling bonnet to prevent the clods from begin broken up too much bonnet tiller ...

Page 35: ...tiller rotary tiller retain the worked soil of rotary tiller blades from 6 to 4 each rotor flange Rotary tiller blades assembled incorrectly without respecting ...

Page 36: ...t of the Company and have no right or Authority to give any warranty or assume any obligation on behalf of the Company or bind the Company in any manner whatsoever 6 For the purpose of this warranty the term product means and includes only new Mahindra Gyrovator SLX manufactured by or for the Company to the Company s design and drawing and sold and installed by the Authorized Dealer 7 The Company ...

Page 37: ...ed by normal wear and tear accident transportation misuse or neglect usage in non agric applications defect in the products which have been altered outside the Company s work or which have been let out on hire or the identification marks on which have been altered or removed Company s decision in this respect will be final and binding on all 10 The warranty will become void when l Besides the case...

Page 38: ...38 ...

Page 39: ...__ _____ Dealer ________________________ Date _________ Dealer Signature Signature The blank spaces have been filled in and are correct and I acknowledge that I have read and I accept this warranty and limitation of liability Purchaser ______________________________ Address _______________________________ ______________________________________ City ______ State _________ Pin __________ Model Type ...

Page 40: ......

Page 41: ...__ State _________ Pin __________ Model Type _______ Serial no __________ Retail date ________ ________ ________ Purchaser __________________ Date _______ Dealer ____________________ Code ____________ Address ____________________________________ ____________________________________________ City __________ State __________ Pin ___________ Basic warranty expires on ______ _____ _____ Dealer ________...

Page 42: ......

Page 43: ...n _________________________ Date Received _________________________ Date _________________________ Area Office Copy PRE DELIVERY INSPECTION PDI REPORT First time buyer Write Yes No Job Card No _________________________ Model Type _________________________ Sr No _________________________ PDI done by _________________________ Gyrovator Invoice No _________________________ Dealer Code _______________...

Page 44: ...____ _______________________________________________ _______________________________________________ Points to be checked during PDI v Please check that the Gyrovator is properly installed v Operator manual cum parts catalogue along with warranty booklet is provided at the time of delivery v All oil i e transmission gearbox and rotor bearing should be changed then checked for level v All nut bolts...

Page 45: ...n _________________________ Date Received _________________________ Date _________________________ Area Office Copy INSTALLATION REPORT First time buyer Write Yes No Job Card No _________________________ Model Type _________________________ Sr No _________________________ Installation done by _________________________ Gyrovator Invoice No _________________________ Dealer Code _____________________...

Page 46: ......

Page 47: ...MAHINDRA GYROVATOR SLX Series Parts Catalogue ...

Page 48: ......

Page 49: ... This will be found in the spare parts catalogue Description of the part and required quantity Table number Means of dispatch If this item is not indicated the Manufacturer while dedicating particular care to this service shall not be held responsible for delays in delivery caused by cases of force majeure Transport expenses shall always be at the consignee s charge The goods travel at the purchas...

Page 50: ...42 MAHINDRA GYROVATOR SLX Cont A GEAR BOX SUPPORT TUBE DRIVE SIDE ASSEMBLY ...

Page 51: ... PLATE 1 16 007904086C1 BOLT M10 X 1 5 X 30 GRADE 8 8 20 17 007904102C1 SPRING WASHER M10 20 18 007903953C1 SPUR GEAR 18 T 1 19 007904780C1 MAGNETIC DRAIN PLUG 1 20 007904042C1 SPACER DRIVE SHAFT BEVEL GEAR SIDE 1 21 007904224C1 CIRCLIP EXTERNAL 48 3 X1 75 1 22 007904347C1 LOCK PLATE 4 23 007904533C12 SUPPORT TUBE ASSEMBLY DRIVE SIDE 1 5M 1 23 1 007904433C92 SUPPORT TUBE ASSEMBLY DRIVE SIDE 1 75M ...

Page 52: ...44 MAHINDRA GYROVATOR SLX A GEAR BOX SUPPORT TUBE DRIVE SIDE ASSEMBLY ...

Page 53: ...1 PIN R 1 35 P3110112A COUNTER SHAFT WITH CIRCLIP 1 36 007905158C1 SLX SPIRAL BEVEL GEAR T11 1 37 007904077C91 TAPPER ROLLER BEARING 112 7 X 57 15 X 30 1 38 P3110114A CIRCLIP 35x1 5N IS 3075 2 39 007903950C1 SPUR GEAR 17 T 1 40 007903949C1 SPUR GEAR 21 T 1 ABBREVIATION M METER MS MULTI SPEED CM CENTER MOUNTED OS OFFSET ...

Page 54: ...46 B DRIVE SIDE PLATE ASSEMBLY MAHINDRA GYROVATOR SLX ...

Page 55: ... INTERNAL CIRCLIP 1 6 P3110101A GASKET LHS HOLDER 2 7 P3110051A PLATE ASSY DRIVE SIDE SLX 1 8 007904215C1 WASHER PLAIN M12 O D 24 1 6 t 8 9 007904104C1 SPRING WASHER M12 8 10 007904089C1 BOLT M12 X 1 5 X 30 GRADE 10 9 8 11 007904284C1 BOLT M10 X 1 5 X 50 GRADE 8 8 5 12 007904035C1 GASKET IDLER SHAFT 1 13 007904451C1 SHAFT IDLER GEAR 1 14 007904102C1 SPRING WASHER M10 5 15 007904290C1 NUT M10 X 1 5...

Page 56: ...48 C NON DRIVE SIDE PLATE ASSEMBLY MAHINDRA GYROVATOR SLX ...

Page 57: ...AL 1 6 007904078C1 O RING 170X3 1 7 007904014C2 PLATE NON DRIVE SIDE 1 8 007904847C1 O RING 120 24 X 3 53 1 9 007904840C2 CUP NON DRIVE SIDE 1 10 007904780C1 MAGNETIC DRAIN PLUG 1 11 007904215C1 WASHER PLAIN M12 O D 24 1 6 t 8 12 007904104C1 SPRING WASHER M12 8 13 007904089C1 BOLT M12 X 1 5 X 30 GRADE 10 9 8 14 007904442C1 SPACER CUP TYPE 1 15 007904443C1 PLATE LOCK CUP SIDE 1 16 007904082C1 BOLT ...

Page 58: ...50 D MAIN FRAME ASSEMBLY MAHINDRA GYROVATOR SLX ...

Page 59: ...Y FOR SLX 2 0M 1 4 007904782C1 LYNCH PIN 2 5 007904034C1 LOWER LINK HITCH BRACKET REAR 2 6 007904033C1 LOWER LINK HITCH BRACKET FRONT 2 7 007904061C1 PIN LOWER HITCH BRACKET 2 8 007904286C1 BOLT M16 X 1 5 X 55 GRADE 10 9 8 9 007904291C1 NUT M16 X1 5 NYLOC 8 10 007904106C1 SPRING WASHER M16 8 11 007904192C1 HOLDING BLOCK DRIVE SIDE 1 12 007904104C1 SPRING WASHER M12 16 13 007904289C1 NUT M12 X 1 5 ...

Page 60: ...52 E SIDE COVER ASSEMBLY MAHINDRA GYROVATOR SLX ...

Page 61: ...8 007904237C1 WASHER SPRING M8 21 9 007904288C1 NUT M8 X 1 25 NYLOC 21 10 007904453C1 IDLER GEAR 38T 1 11 007904458C1 CIRCLIP INTERNAL 68MM 1 12 007904450C91 TAPER ROLLER BEARING 40X68X19 2 13 P3110049A SIDE COVER SLX 1 14 007904735C91 AIR BREATHER SMALL 1 15 P3110050A RUBBERIZED CORK GASKET SIDE COVER SLX 1 16 007903955C1 SIDE SPUR GEAR SLX T27 1 17 007904764C1 O RING 20X2 1 18 007904730C1 AIR BR...

Page 62: ...54 F ASSEMBLY SUPPORT TUBE NON DRIVE SIDE MAST BRACKET MAHINDRA GYROVATOR SLX ...

Page 63: ...04534C11 SUPPORT TUBE ASSEMBLY NON DRIVE SIDE 1 5M 1 13 1 007904434C91 SUPPORT TUBE ASSEMBLY NON DRIVE SIDE 1 75M 1 13 2 007904001C11 SUPPORT TUBE ASSEMBLY NON DRIVE SIDE 2 0M 1 14 007904287C1 BOLT M16 X 1 5 X 30 Grade 10 9 4 15 007904286C1 BOLT M16 x 1 5 x 55 Grade 10 9 4 16 007904041C1 MAST BRACKET FRONT 2 17 007904095C1 BOLT M16 X 1 5 X 125 GRADE 10 9 1 18 007904043C1 MAST BRACKET REAR 2 19 007...

Page 64: ...56 G LEVELLING BONNET ASSEMBLY MAHINDRA GYROVATOR SLX ...

Page 65: ...C1 HINGE BRACKET 4 9 P3110007A ADJUSTER TUBE OD 26 9XID20 5XT3 2 2 10 P3110035A SPRING CAP ADJUSTER TUBE 2 11 P3110008A SPRING ID30X OD40 6 X L180 4 12 007904104C1 SPRING WASHER M12 11 13 007904537C11 LEVELING BONNET ASSEMBLY FOR SLX 1 5M 1 13 1 007904461C11 LEVELING BONNET ASSEMBLY FOR SLX 1 75M 1 13 2 007904049C11 LEVELING BONNET ASSEMBLY FOR SLX 2 0M 1 14 P3110086A SKID ASSEMBLY LHS SLX 1 15 00...

Page 66: ...58 H ROTOR SHAFT ASSEMBLY 2M Regular Anti Clogging MAHINDRA GYROVATOR SLX ...

Page 67: ...C1 NYLOCK NUT M14X1 5 84 9 007904738C11 ROTOR SHAFT ASSEMBLY FOR SLX 1 75M 1 ANTI CLOGGING 10MM FLANGE THK 12 P3110064A ROTOR SHAFT ASSY FOR SLX 1 75 M REGULAR 1 12MM FLANGE THK 13 P3110105A ROTOR SHAFT ASSY FOR SLX 1 75M ANTI CLOGGING 12MM FLANGE THK 1 ROTOR SHAFT ASSEMBLY 1 5M REGULAR ANTI CLOGGING 10 007904489C11 ROTOR SHAFT ASSY FOR SLX 1 5M REGULAR 1 10MM FLANGE THK 2 007904013C1 BLADE L TYPE...

Page 68: ...60 I FITMENT OF ROTOR SHAFT ASSEMBLY MAHINDRA GYROVATOR SLX ...

Page 69: ...61 Illus No Part Description Quantity MAHINDRA GYROVATOR SLX 1 007904087C1 BOLT M12 X 1 5 X 40 GRADE 10 9 6 2 007904104C1 SPRING WASHER M12 12 3 007904088C1 BOLT M12 X 1 5 X 50 GRADE 10 9 6 ...

Page 70: ...62 J FITMENT OF PROPELLER SHAFT MAHINDRA GYROVATOR SLX FITMENT OF PROPELLER SHAFT J ...

Page 71: ...HAFT 1 1 007904876C1 SPRING YOKE 2 2 007904878C1 UNIVERSAL JOINT CROSS 2 3 007904877C1 SPLINED SHAFT SET 9 SPLINED 1 4 007904879C1 GUARD COVER 2 5 007904881C1 BUSH SET 9 TEETH 1 6 007904882C1 SHEAR YOKE 1 7 007904883C1 QUICK RELEASE PIN 4 8 007904884C1 SHEAR BOLT WITH NUT M10X65 8 8G 1 ...

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